Bosch GWS 22-180 LVI Professional: English

English: Bosch GWS 22-180 LVI Professional

OBJ_BUCH-1528-002.book Page 11 Wednesday, July 31, 2013 10:38 AM

English | 11

Nur für EU-Länder:

Personal safety

Gemäß der Europäischen Richtlinie

Stay alert, watch what you are doing and use common

2012/19/EU über Elektro- und Elektronik-

sense when operating a power tool. Do not use a power

Altgeräte und ihrer Umsetzung in nationales

tool while you are tired or under the influence of drugs,

Recht müssen nicht mehr gebrauchsfähige

alcohol or medication. A moment of inattention while op-

Elektrowerkzeuge getrennt gesammelt und

erating power tools may result in serious personal injury.

einer umweltgerechten Wiederverwertung

Use personal protective equipment. Always wear eye

zugeführt werden.

protection. Protective equipment such as dust mask,

Änderungen vorbehalten.

non-skid safety shoes, hard hat, or hearing protection

used for appropriate conditions will reduce personal inju-

ries.

Prevent unintentional starting. Ensure the switch is in

English

the off-position before connecting to power source

and/or battery pack, picking up or carrying the tool.

Carrying power tools with your finger on the switch or en-

General Power Tool Safety Warnings

ergising power tools that have the switch on invites acci-

Read all safety warnings and all in-

dents.

WARNING

structions. Failure to follow the warnings

Remove any adjusting key or wrench before turning

and instructions may result in electric shock, fire and/or seri-

the power tool on. A wrench or a key left attached to a ro-

ous injury.

tating part of the power tool may result in personal injury.

Save all warnings and instructions for future reference.

Do not overreach. Keep proper footing and balance at

The term “power tool” in the warnings refers to your mains-

all times. This enables better control of the power tool in

operated (corded) power tool or battery-operated (cordless)

unexpected situations.

power tool.

Dress properly. Do not wear loose clothing or jewel-

lery. Keep your hair, clothing and gloves away from

Work area safety

moving parts. Loose clothes, jewellery or long hair can be

Keep work area clean and well lit. Cluttered or dark areas

caught in moving parts.

invite accidents.

If devices are provided for the connection of dust ex-

Do not operate power tools in explosive atmospheres,

traction and collection facilities, ensure these are con-

such as in the presence of flammable liquids, gases or

nected and properly used. Use of dust collection can re-

dust. Power tools create sparks which may ignite the dust

duce dust-related hazards.

or fumes.

Power tool use and care

Keep children and bystanders away while operating a

power tool. Distractions can cause you to lose control.

Do not force the power tool. Use the correct power tool

for your application. The correct power tool will do the

Electrical safety

job better and safer at the rate for which it was designed.

Power tool plugs must match the outlet. Never modify

Do not use the power tool if the switch does not turn it

the plug in any way. Do not use any adapter plugs with

on and off. Any power tool that cannot be controlled with

earthed (grounded) power tools. Unmodified plugs and

the switch is dangerous and must be repaired.

matching outlets will reduce risk of electric shock.

Disconnect the plug from the power source and/or the

Avoid body contact with earthed or grounded surfaces,

battery pack from the power tool before making any

such as pipes, radiators, ranges and refrigerators.

adjustments, changing accessories, or storing power

There is an increased risk of electric shock if your body is

tools. Such preventive safety measures reduce the risk of

earthed or grounded.

starting the power tool accidentally.

Do not expose power tools to rain or wet conditions.

Store idle power tools out of the reach of children and

Water entering a power tool will increase the risk of electric

do not allow persons unfamiliar with the power tool or

shock.

these instructions to operate the power tool. Power

Do not abuse the cord. Never use the cord for carrying,

tools are dangerous in the hands of untrained users.

pulling or unplugging the power tool. Keep cord away

Maintain power tools. Check for misalignment or bind-

from heat, oil, sharp edges and moving parts. Damaged

ing of moving parts, breakage of parts and any other

or entangled cords increase the risk of electric shock.

condition that may affect the power tool’s operation. If

When operating a power tool outdoors, use an exten-

damaged, have the power tool repaired before use.

sion cord suitable for outdoor use. Use of a cord suitable

Many accidents are caused by poorly maintained power

for outdoor use reduces the risk of electric shock.

tools.

If operating a power tool in a damp location is unavoid-

Keep cutting tools sharp and clean. Properly maintained

able, use a residual current device (RCD) protected

cutting tools with sharp cutting edges are less likely to bind

supply. Use of an RCD reduces the risk of electric shock.

and are easier to control.

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Use the power tool, accessories and tool bits etc. in ac-

Wear personal protective equipment. Depending on

cordance with these instructions, taking into account

application, use face shield, safety goggles or safety

the working conditions and the work to be performed.

glasses. As appropriate, wear dust mask, hearing pro-

Use of the power tool for operations different from those

tectors, gloves and shop apron capable of stopping

intended could result in a hazardous situation.

small abrasive or workpiece fragments. The eye protec-

tion must be capable of stopping flying debris generated

Service

by various operations. The dust mask or respirator must be

Have your power tool serviced by a qualified repair per-

capable of filtrating particles generated by your operation.

son using only identical replacement parts. This will en-

Prolonged exposure to high intensity noise may cause

sure that the safety of the power tool is maintained.

hearing loss.

Keep bystanders a safe distance away from work area.

Safety Warnings for Angle Grinder

Anyone entering the work area must wear personal

protective equipment. Fragments of workpiece or of a

Safety Warnings common for Grinding, Sanding,

broken accessory may fly away and cause injury beyond

immediate area of operation.

Wire Brushing or Abrasive Cutting Off Operations

Hold the power tool by insulated gripping surfaces on-

This power tool is intended to function as a grinder,

ly, when performing an operation where the cutting ac-

sander, wire brush or cut-off tool. Read all safety warn-

cessory may contact hidden wiring or its own cord. Cut-

ings, instructions, illustrations and specifications pro-

ting accessory contacting a “live” wire may make exposed

vided with this power tool. Failure to follow all instruc-

metal parts of the power tool “live” and could give the op-

tions listed below may result in electric shock, fire and/or

erator an electric shock.

serious injury.

Position the cord clear of the spinning accessory. If you

Operations such as polishing are not recommended to

lose control, the cord may be cut or snagged and your hand

be performed with this power tool. Operations for which

or arm may be pulled into the spinning wheel.

the power tool was not designed may create a hazard and

cause personal injury.

Never lay the power tool down until the accessory has

come to a complete stop. The spinning wheel may grab

Do not use accessories which are not specifically de-

the surface and pull the power tool out of your control.

signed and recommended by the tool manufacturer.

Just because the accessory can be attached to your power

Do not run the power tool while carrying it at your side.

tool, it does not assure safe operation.

Accidental contact with the spinning accessory could snag

your clothing, pulling the accessory into your body.

The rated speed of the accessory must be at least equal

to the maximum speed marked on the power tool. Ac-

Regularly clean the power tool’s air vents. The motor’s

cessories running faster than their rated speed can break

fan will draw the dust inside the housing and excessive ac-

and fly apart.

cumulation of powdered metal may cause electrical haz-

ards.

The outside diameter and the thickness of your acces-

sory must be within the capacity rating of your power

Do not operate the power tool near flammable materi-

tool. Incorrectly sized accessories cannot be adequately

als. Sparks could ignite these materials.

guarded or controlled.

Do not use accessories that require liquid coolants. Us-

Threaded mounting of accessories must match the

ing water or other liquid coolants may result in electrocu-

grinder spindle thread. For accessories mounted by

tion or shock.

flanges, the arbour hole of the accessory must fit the

Kickback and related warnings

locating diameter of the flange. Accessories that do not

match the mounting hardware of the power tool will run out

Kickback is a sudden reaction to a pinched or snagged ro-

of balance, vibrate excessively and may cause loss of con-

tating wheel, backing pad, brush or any other accessory.

trol.

Pinching or snagging causes rapid stalling of the rotating

accessory which in turn causes the uncontrolled power

Do not use a damaged accessory. Before each use in-

tool to be forced in the direction opposite of the accesso-

spect the accessory such as abrasive wheels for chips

ry’s rotation at the point of the binding.

and cracks, backing pad for cracks, tear or excess

For example, if an abrasive wheel is snagged or pinched by

wear, wire brush for loose or cracked wires. If power

the workpiece, the edge of the wheel that is entering into

tool or accessory is dropped, inspect for damage or in-

the pinch point can dig into the surface of the material

stall an undamaged accessory. After inspecting and in-

causing the wheel to climb out or kick out. The wheel may

stalling an accessory, position yourself and bystanders

either jump toward or away from the operator, depending

away from the plane of the rotating accessory and run

on direction of the wheel’s movement at the point of pinch-

the power tool at maximum no-load speed for one min-

ing. Abrasive wheels may also break under these condi-

ute. Damaged accessories will normally break apart during

tions.

this test time.

Kickback is the result of power tool misuse and/or incor-

rect operating procedures or conditions and can be avoid-

ed by taking proper precautions as given below.

1 609 92A 0B9 | (31.7.13) Bosch Power Tools

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English | 13

Maintain a firm grip on the power tool and position your

Do not position your body in line with and behind the

body and arm to allow you to resist kickback forces. Al-

rotating wheel. When the wheel, at the point of operation,

ways use auxiliary handle, if provided, for maximum

is moving away from your body, the possible kickback may

control over kickback or torque reaction during

propel the spinning wheel and the power tool directly at

start-up. The operator can control torque reactions or

you.

kickback forces, if proper precautions are taken.

When wheel is binding or when interrupting a cut for

Never place your hand near the rotating accessory.

any reason, switch off the power tool and hold the pow-

Accessory may kickback over your hand.

er tool motionless until the wheel comes to a complete

Do not position your body in the area where power tool

stop. Never attempt to remove the cut-off wheel from

will move if kickback occurs. Kickback will propel the

the cut while the wheel is in motion otherwise kickback

tool in direction opposite to the wheel’s movement at the

may occur. Investigate and take corrective action to elimi-

point of snagging.

nate the cause of wheel binding.

Use special care when working corners, sharp edges,

Do not restart the cutting operation in the workpiece.

etc. Avoid bouncing and snagging the accessory. Cor-

Let the wheel reach full speed and carefully re-enter

ners, sharp edges or bouncing have a tendency to snag the

the cut. The wheel may bind, walk up or kickback if the

rotating accessory and cause loss of control or kickback.

power tool is restarted in the workpiece.

Do not attach a saw chain woodcarving blade or

Support panels or any oversized workpiece to minimize

toothed saw blade. Such blades create frequent kickback

the risk of wheel pinching and kickback. Large work-

and loss of control.

pieces tend to sag under their own weight. Supports must

be placed under the workpiece near the line of cut and near

Safety warnings specific for Grinding and

the edge of the workpiece on both sides of the wheel.

Abrasive Cutting-Off operations

Use extra caution when making a “pocket cut” into ex-

Use only wheel types that are recommended for your

isting walls or other blind areas. The protruding wheel

power tool and the specific guard designed for the se-

may cut gas or water pipes, electrical wiring or objects that

lected wheel. Wheels for which the power tool was not de-

can cause kickback.

signed cannot be adequately guarded and are unsafe.

Safety warnings specific for sanding operations

The grinding surface of the centre depressed wheels

must be mounted below the plane of the guard lip. An

Do not use excessively oversized sanding disc paper.

improperly mounted wheel that projects through the plane

Follow manufacturers recommendations, when select-

of the guard lip cannot be adequately protected.

ing sanding paper. Larger sanding paper extending be-

The guard must be securely attached to the power tool

yond the sanding pad presents a laceration hazard and

and positioned for maximum safety, so the least

may cause snagging, tearing of the disc, or kickback.

amount of wheel is exposed towards the operator. The

Safety warnings specific for wire brushing

guard helps to protect operator from broken wheel frag-

operations

ments, accidental contact with wheel and sparks that

could ignite clothing.

Be aware that wire bristles are thrown by the brush

Wheels must be used only for recommended applica-

even during ordinary operation. Do not overstress the

tions. For example: do not grind with the side of the

wires by applying excessive load to the brush. The wire

cut-off wheel. Abrasive cut-off wheels are intended for

bristles can easily penetrate light clothing and/or skin.

peripheral grinding; side forces applied to these wheels

If the use of a guard is recommended for wire brushing,

may cause them to shatter.

do not allow any interference of the wire wheel or

Always use undamaged wheel flanges that are of cor-

brush with the guard. Wire wheel or brush may expand in

rect size and shape for your selected wheel. Proper

diameter due to work load and centrifugal forces.

wheel flanges support the wheel thus reducing the possi-

bility of wheel breakage. Flanges for cut-off wheels may be

Additional Safety and Working

different from grinding wheel flanges.

Instructions

Do not use worn down reinforced wheels from larger

power tools. Wheels intended for larger power tools are

Observe correct mains voltage! The voltage of the pow-

not suitable for the higher speed of a smaller tool and may

er source must agree with the voltage specified on the

burst.

nameplate of the machine. Power tools marked with

230 V can also be operated with 220 V.

Additional safety warnings specific for abrasive

Use suitable detectors to determine if utility lines are

cutting off operations

hidden in the work area or call the local utility company

Do not “jam” the cut-off wheel or apply excessive pres-

for assistance. Contact with electric lines can lead to fire

sure. Do not attempt to make an excessive depth of cut.

and electric shock. Damaging a gas line can lead to explo-

Overstressing the wheel increases the loading and suscep-

sion. Penetrating a water line causes property damage or

tibility to twisting or binding of the wheel in the cut and the

may cause an electric shock.

possibility of kickback or wheel breakage.

Bosch Power Tools 1 609 92A 0B9 | (31.7.13)

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Dusts from materials such as lead-containing coatings,

By applying too high application force, the machine can

some wood types, minerals and metal can be harmful to

be subject to overload. Overload can lead to overheat-

one’s health and cause allergic reactions, lead to res-

ing and damage of the power tool. After heavily strain-

piratory infections and/or cancer. Materials containing

ing the power tool, continue to run it at no-load for sev-

asbestos may only be worked by specialists.

eral minutes in order to cool it down.

As far as possible, use a dust extraction system suita-

Do not use the power tool with a cut-off stand.

ble for the material.

Never use a cutting disc for roughing.

Provide for good ventilation of the working place.

It is recommended to wear a P2 filter-class respirator.

The quick-clamping nut may be used only for grinding

or cutting discs. Use only a flawless, undamaged quick-

Observe the relevant regulations in your country for the

clamping nut.

materials to be worked.

When the damping element between main handle and

Prevent dust accumulation at the workplace. Dusts can

motor housing is damaged, do not continue to use the

easily ignite.

power tool.

Secure the workpiece. A workpiece clamped with clamp-

Do not continue to use the power tool when the auxilia-

ing devices or in a vice is held more secure than by hand.

ry handle is damaged. Do not make any changes or

After breakage of the grinding disc during operation or

modifications to the auxiliary handle.

damage to the holding fixtures on the protection

When rotating the main handle, always turn it through

guard/power tool, the machine must promptly be sent to

until it engages see figure 9, page 256.

an after-sales service agent for maintenance for address-

es, see section “After-sales Service and Application Ser-

To save energy, only switch the power tool on when using

vice”.

it.

Adjust protection guard in such a manner that sparking

Products sold in GB only: Your product is fitted with an

toward the operator is prevented.

BS 1363/A approved electric plug with internal fuse (ASTA

approved to BS 1362).

The tightening tension of the clamp from the protection

If the plug is not suitable for your socket outlets, it should be

guard can be changed by loosening or tightening the ad-

cut off and an appropriate plug fitted in its place by an author-

justment screw . Ensure that the protection guard is tightly

ised customer service agent. The replacement plug should

seated and check regularly.

have the same fuse rating as the original plug.

Do not touch grinding and cutting discs before they

The severed plug must be disposed of to avoid a possible

have cooled down. The discs can become very hot while

shock hazard and should never be inserted into a mains sock-

working.

et elsewhere.

Actuate the spindle lock button only when the grinder

Products sold in AUS and NZ only: Use a residual current de-

spindle is at a standstill. Otherwise, the machine may be-

vice (RCD) with a rated residual current of 30 mA or less.

come damaged.

After mounting the grinding tool and before switching

Symbols

on, check that the grinding tool is correctly mounted

and that it can turn freely. Make sure that the grinding

The following symbols are important for reading and under-

tool does not graze against the protection guard or oth-

standing the operating instructions. Please take note of the

er parts.

symbols and their meaning. The correct interpretation of the

symbols will help you to use the machine in a better and safer

When operating the machine with power from mobile gen-

manner.

erators, loss of performance or untypical behavior can oc-

cur upon switching on.

Symbol Meaning

When the machine only runs with strongly reduced speed,

Article number

the kickback stop has failed. When the machine runs at full

speed immediately after switching on, the reduced start-

ing current, the restarting protection and the kickback

stop have failed. The power tool should be sent immediate-

ly to an after-sales service for addresses, see section “Af-

Read all safety warnings and all instruc-

ter-sales Service and Application Service”.

tions

In case of short energy-containing pulses in the supply sys-

tem, which typically develop when lightning strikes, the

Before any work on the machine itself,

power tool’s kickback stop may actuate. If so, the machine

pull the mains plug from the socket out-

will switch off, yet can be restarted again thereafter imme-

let

diately.

When not using for extended periods, pull the mains plug out

Wear protective gloves

of the socket outlet. When the mains plug is inserted and

mains voltage is given, the power tool, even when switched

off, still consumes a low amount of current.

1 609 92A 0B9 | (31.7.13) Bosch Power Tools

English | 15

Symbol Meaning

Always wear ear protection.

Wear safety glasses/goggles

Movement direction

Apply strength for the workstep.

Delivery Scope

Switching On

Angle grinder, protection guard, auxiliary handle.

Special protection guards, application tools and other acces-

Switching Off

sories shown or described are not part of the standard deliv-

ery scope.

On/Off switch lock-on

A complete overview of accessories can be found in our ac-

cessories program.

Releasing the lock-on function of the

On/Off switch

Intended Use

Prohibited action

The machine is intended for roughing metal, stone and ceram-

ic materials.

Permitted action

For cutting with bonded abrasives, a special cutting guard

(accessory) must be used.

When cutting in stone, provide for sufficient dust extraction.

Next step of action

Together with the hand guard (accessory), the machine can

be used for brushing and grinding/sanding with elastic sand-

ing plates.

P

1

Rated power input

The machine is suitable only for working without water.

P

2

Output power

n Rated speed

Technical Data

l = Grinder spindle length

The technical data of the machine are listed in the table on

d

1

= Grinder spindle diameter

page 246.

The values given are valid for a nominal voltage [U] of 230 V.

D = Max. grinding disc diameter

For different voltages and models for specific countries,

d

2

= Inner disc diameter

these values can vary.

Kickback stop

Please observe the article number on the type plate of your

machine. The trade names of the individual machines may

vary.

Restarting Protection

Declaration of Conformity

We declare under our sole responsibility that the product de-

scribed under “Technical Data” is in conformity with the fol-

Reduced starting current

lowing standards or standardization documents: EN 60745

according to the provisions of the directives 2011/65/EU,

2004/108/EC, 2006/42/EC.

Additional information

Technical file (2006/42/EC) at:

Robert Bosch GmbH, PT/ETM9,

D-70745 Leinfelden-Echterdingen

Surface grinding

Grinding/sanding with sanding sheet

Bosch Power Tools 1 609 92A 0B9 | (31.7.13)

d

1

l

d

2

D

Symbol Meaning

Weight according to EPTA-Procedure

01/2003 with vibration-damping auxil-

iary handle

Weight according to EPTA-Procedure

01/2003 with standard-auxiliary handle

/II Symbol for protection class II

(completely insulated)

L

wA

Sound power level

L

pA

Sound pressure level

KUncertainty

a

h

Vibration total value

1

2

OBJ_BUCH-1528-002.book Page 15 Wednesday, July 31, 2013 10:38 AM

16 | English

Henk Becker

Helmut Heinzelmann

The vibration emission level given in this information sheet

Executive Vice President

Head of Product Certification

has been measured in accordance with a standardised test

Engineering

PT/ETM9

given in EN 60745 and may be used to compare one tool with

another. It may be used for a preliminary assessment of expo-

sure.

The declared vibration emission level represents the main ap-

plications of the tool. However if the tool is used for different

Robert Bosch GmbH, Power Tools Division

applications, with different accessories or poorly maintained,

D-70745 Leinfelden-Echterdingen

the vibration emission may differ. This may significantly in-

21.06.2013

crease the exposure level over the total working period.

An estimation of the level of exposure to vibration should also

Noise/Vibration Information

take into account the times when the tool is switched off or

The measured values of the machine are listed in the table on

when it is running but not actually doing the job. This may sig-

page 246.

nificantly reduce the exposure level over the total working pe-

riod.

Noise and vibrational values (vector sum of three directions)

Identify additional safety measures to protect the operator

determined according to EN 60745.

from the effects of vibration such as: maintain the tool and the

accessories, keep hands warm, organise work patterns.

Mounting and Operation

The following table indicates the action objectives for mounting and operation of the power tool. The instructions for each action

objective are shown aside. Depending on the type of application, various instruction combinations are required. Observe the

safety instructions.

Action Figure Please observe Page

Grinding, preparation

1 247 248

Cutting, preparation

2 249 250

Cutting stone, brick and tiles,

3 251 252

preparation (recommenda-

tion)

Removing paint, preparation

4 253

Removing rust, preparation

5 254

Mounting the quick-clamping

6 255

nut

1 609 92A 0B9 | (31.7.13) Bosch Power Tools

30°

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OBJ_BUCH-1528-002.book Page 17 Wednesday, July 31, 2013 10:38 AM

English | 17

Action Figure Please observe Page

Dismounting the quick-clamp-

7 255

ing nut

Rotating the Main Handle

8 256

(GWS 24-180 LVI/

GWS 24-230 LVI/

GWS 26-180 LVI/

GWS 26-230 LVI)

Switching On and Off

9 256

Switching On and Off (country-

10 256

specific switch version without

lock-on function)

Working effectively with the

11 257

angle grinder

Grey-marked area: Handle

12 257

(insulated gripping surface)

Selecting the admissible

13 257

grinding tool

Selecting Accessories

258 259

Maintenance and Cleaning

parts. Exploded views and information on spare parts can al-

so be found under:

For safe and proper working, always keep the machine

www.bosch-pt.com

and ventilation slots clean.

Bosch’s application service team will gladly answer questions

In extreme conditions, always use dust extraction as far

concerning our products and their accessories.

as possible. Blow out ventilation slots frequently and in-

In all correspondence and spare parts order, please always in-

stall a residual current device (RCD). When working met-

clude the 10-digit article number given on the type plate of

als, conductive dust can settle in the interior of the power

the machine.

tool. The total insulation of the power tool can be impaired.

Great Britain

Please store and handle the accessory(-ies) carefully.

Robert Bosch Ltd. (B.S.C.)

If the replacement of the supply cord is necessary, this has to

P.O. Box 98

be done by Bosch or an authorized Bosch service agent in or-

Broadwater Park

der to avoid a safety hazard.

North Orbital Road

Denham

After-sales Service and Application

Uxbridge

UB 9 5HJ

Service

Tel. Service: (0844) 7360109

Our after-sales service responds to your questions concern-

Fax: (0844) 7360146

ing maintenance and repair of your product as well as spare

E-Mail: boschservicecentre@bosch.com

Bosch Power Tools 1 609 92A 0B9 | (31.7.13)