Karcher Balayeuse KM 90-60 R Bp Pack Adv: Shutdown Maintenance and care

     - 

8 

Danger

Risk of injury and damage! Note the weight 

of the appliance in case of storage.

If the sweeper is going to be out of service 

for a longer time period, observe the follow-

ing points:



Park the sweeper on an even surface.



Set programme switch to step 1 (driv-

ing). The roller brush and side brushes 

are raised to prevent the bristles being 

damaged.



Turn main key to "0" and remove it.



Lock the sweeper to ensure that it does 

not roll off. 



Clean the inside and outside of the 

sweeper.



Park the machine in a safe and dry place.



Disconnect battery.



Charge battery and recharge it approx. 

every 2 months.



First switch off the appliance and re-

move the key before performing any 

cleaning or maintenance tasks on the 

appliance, replacing parts or switching 

over to another function.



Pull out the battery plug or clamp the 

battery while working on the electrical 

unit. 

–

Maintenance work may only be carried 

out by approved customer service out-

lets or experts in this field who are famil-

iar with the respective safety 

regulations. 

–

Mobile appliances used for commercial 

purposes are subject to safety inspec-

tions according to VDE 0701. 

–

Use only roller brushes/ side-brushes 

that are provided with the appliance or 

specified in the Operations Manual.  

The use of other roller brushes/ side-

brushes can affect the safety of the ap-

pliance. 

Caution

Risk of damage! Do not clean the appliance 

with a water hose or high-pressure water jet 

(danger of short circuits or other damage).

Do not use aggressive and abrasive clean-

ing agents.



Danger

Risk of injury! Wear dust mask and protec-

tive goggles.



Open the device hood.



Blow through machine with com-

pressed air.



Clean the machine with a damp cloth 

which has been soaked in mild detergent.



Close cover.



Clean the machine with a damp cloth 

which has been soaked in mild deter-

gent.

Observe the inspection checklist!

Note:

 The elapsed-time counter shows the 

timing of the maintenance intervals.

Note:

 Where maintenance is carried out by 

the customer, all service and maintenance 

work must be undertaken by a qualified 

specialist. If required, a specialised Kärch-

er dealer may be contacted at any time.

Daily maintenance:



Check the sweeping roller and the side 

brush for wear and wrapped belts.



Check tyre pressure.



Check function of all operator control el-

ements.

Weekly maintenance:



Check fluid level of battery.



Check moving parts for freedom of 

movement.



Check the sealing strips in the sweep-

ing area for position and wear.



Check dust filter and clean filter box, if 

required.



Check function of seat contact switch.

Maintenance to be carried out every 100 

operating hours:



Check battery acid level.



Check tension, wear and function of 

drive belts (V-belt and circular belt).

Maintenance following wear:



Replace sealing strips.



Replace roller brush.



Replace side brush.

Note:

 For description, see section on Main-

tenance work.

Note:

 In order to safeguard warranty 

claims, all service and maintenance work 

during the warranty period must be carried 

out by the authorised Kärcher Customer 

Service in accordance with the mainte-

nance booklet.

Maintenance to be carried out after 5 op-

erating hours:



Carry out initial inspection.

Maintenance to be carried out every 50 

operating hours



Have maintenance tasks performed ac-

cording to the inspection check list.

Maintenance to be carried out every 100 

operating hours



Have maintenance tasks performed ac-

cording to the inspection check list.



Danger

Risk of injury! Allow the machine sufficient 

time to cool down before carrying out any 

maintenance and repair work.



Park the sweeper on an even surface.



Turn main key to "0" and remove it.



Press emergency-stop button.



Allow device to cool down sufficiently.

몇

Warning

Regularly check the fluid level in acid-filled 

batteries.



Unscrew all cell caps.



Where fluid level is too low, top up cells to 

the mark provided with distilled water.



Charge battery.



Screw in cell caps.



Park the sweeper on an even surface.



Connect air pressure testing device to 

tyre valve.



Check air pressure and adjust if re-

quired.

For permissible tyre inflation pressure 

see Chapter "Technical specifications".



Park the sweeper on an even surface.



Turn main key to "0" and remove it.



Check stability of ground. Lock the ap-

pliance to ensure that it does not roll off.



Raise slightly the waste container on 

the appropriate side and pull it out.



Position vehicle jack at the appropriate 

mounting point for the front or rear 

wheel.

Note

Use a suitable commercially available vehi-

cle jack.



Loosen the wheel nuts/wheel bolts by 

about 1 revolution using a suitable tool.



Raise machine using vehicle jack.



Unscrew the wheel nuts/wheel bolts 

and remove them.



Remove wheel.



Have the defective wheel repaired by a 

specialised repair shop.



Place the wheel and screw in the wheel 

nuts/wheel bolts all the way; tighten 

them lightly.



Lower machine using vehicle jack.

Storage

Shutdown Maintenance and care

General notes

Cleaning

Cleaning the inside of the machine

External cleaning of the appliance

Maintenance intervals

Maintenance by the customer

Maintenance by Customer Service

Maintenance Works

General notes on safety

Preparation

Check fluid level in the battery and ad-

just if required

Check the tyre pressure

Replacing wheel

22 EN

     

- 

9



Torque the wheel nuts/wheel bolts to 

the required torque.

Tightening torque 120 Nm



Push in the waste container and lock it.



Check tyre pressure.



The side-brushes lift up.



Drive sweeper on to a smooth, even 

surface covered with a visible layer of 

dust or chalk.



Lower side-brushes and allow them to 

briefly rotate.



The side-brushes lift up.



Drive machine backwards.



Park the sweeper on an even surface.



Check sweeping mirror.

The width of the sweeping track should lie 

between 40-50 mm.

Note

The side brush floating mounting adjusts 

the sweeping track as the bristles wear 

down. The side brush must be replaced if it 

becomes too worn.



Park the sweeper on an even surface.



Set programme switch to step 1 (driv-

ing). Side brushes lift up.



Turn main key to "0" and remove it.



Loosen 3 fastening screws on the un-

derside.



Clip side brush on to driver and screw 

on.



Park the sweeper on an even surface.



Set programme switch to step 1 (driv-

ing). Roller brush is raised.



Turn main key to "0" and remove it.



Secure the machine with wheel 

chock(s) to prevent it from rolling away.



Remove belts or cords from roller 

brush.



Set programme switch to step 1 (driv-

ing). The side brush and roller brush are 

raised.



Drive sweeper on to a smooth, even 

surface covered with a visible layer of 

dust or chalk.



Set programme switch to step 2. Roller 

brush is lowered. Slightly press down 

on the drive pedal and allow the sweep 

brush to briefly rotate.



Raise roller brush.



Press pedal which raises bulk waste 

flap and keep pressed.



Drive machine backwards.

The sweeping track should have an even 

rectangular shape which is between 50 and 

70 mm wide.

Note

The side brush floating mounting of the roll-

er brush adjusts the sweeping track as the 

bristles wear down. The roller brush must 

be replaced if it becomes too worn.

Replacement is due if a visible deteriora-

tion in sweeping performance caused by 

bristle wear is evident.



Park the sweeper on an even surface.



Set programme switch to step 1 (driv-

ing). Roller brush is raised.



Turn main key to "0" and remove it.



Secure the machine with wheel 

chock(s) to prevent it from rolling away.



Raise slightly the waste container on 

the left side and pull it out.



Loosen the fastening screw on the left 

side-panel.



Remove side panel.



Hook the draw spring out.

A Fastening screw of the under-pressure 

can

B Fastening nut of the bulk waste flap

C Screw of the roller brush crank



Unscrew the fastening screws of the 

vacuum socket and release the lever.



Turn the fastening nut of the bulk waste 

flap and unhook the bulk waste flap.



Unscrew and withdraw bolt on the roller 

brush swinging arm.



Push the roller brush cover backwards 

and remove it. 



Pull out roller brush.

Installation position of roller brush in direc-

tion of travel



Push new roller brush into the roller 

brush housing and onto the drive pin.

Note

When installing the new roller brush, en-

sure correct positioning of the bristle as-

sembly.



Position roller brush cover.



Fit the fastening screws and nuts. 



Hook the draw spring in.



Screw on side panel.



Push in the waste containers on both 

the sides and lock them.

Checking the sweeping mirror of the 

side-brushes

Replacing side brush

Checking roller brush

Check the sweeping mirror of the 

sweeping roller

Replacing roller brush

23 EN