Karcher HDS 9/14-4 ST Eco – страница 2
Инструкция к Автомобильной Минимойке Karcher HDS 9/14-4 ST Eco
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19
Hinweis:
Die Prüffristempfehlungen entsprechend der jeweiligen
nationalen Anforderungen des Betreiberlandes sind zu beachten.
Wiederkehrende Prüfungen
Prüfung durchgeführt durch:
Äußere Prüfung
Innere Prüfung
Festigkeitsprüfung
Name
Unterschrift der befähigten
Person/Datum
Unterschrift der befähigten
Person/Datum
Unterschrift der befähigten
Person/Datum
Name
Unterschrift der befähigten
Person/Datum
Unterschrift der befähigten
Person/Datum
Unterschrift der befähigten
Person/Datum
Name
Unterschrift der befähigten
Person/Datum
Unterschrift der befähigten
Person/Datum
Unterschrift der befähigten
Person/Datum
Name
Unterschrift der befähigten
Person/Datum
Unterschrift der befähigten
Person/Datum
Unterschrift der befähigten
Person/Datum
Name
Unterschrift der befähigten
Person/Datum
Unterschrift der befähigten
Person/Datum
Unterschrift der befähigten
Person/Datum
Name
Unterschrift der befähigten
Person/Datum
Unterschrift der befähigten
Person/Datum
Unterschrift der befähigten
Person/Datum
Name
Unterschrift der befähigten
Person/Datum
Unterschrift der befähigten
Person/Datum
Unterschrift der befähigten
Person/Datum
Name
Unterschrift der befähigten
Person/Datum
Unterschrift der befähigten
Person/Datum
Unterschrift der befähigten
Person/Datum
Name
Unterschrift der befähigten
Person/Datum
Unterschrift der befähigten
Person/Datum
Unterschrift der befähigten
Person/Datum
Name
Unterschrift der befähigten
Person/Datum
Unterschrift der befähigten
Person/Datum
Unterschrift der befähigten
Person/Datum
Name
Unterschrift der befähigten
Person/Datum
Unterschrift der befähigten
Person/Datum
Unterschrift der befähigten
Person/Datum
21
DE
English
-
1
Please read and comply with these original instruc-
tions prior to the initial operation of your appliance and
store them for later use or subsequent owners.
–
Before first start-up it is definitely necessary to read the safety
indications Nr. 5.956-309!
–
In case of transport damage inform vendor immediately
Notes about the ingredients (REACH)
You will find current information about the ingredients at:
www.kaercher.com/REACH
Danger
Immediate danger that can cause severe injury or even death.
몇
Warning
Possible hazardous situation that could lead to severe injury or
even death.
Caution
Possible hazardous situation that could lead to mild injury to per-
sons or damage to property.
High-pressure jets can be dangerous if improperly
used. The jet may not be directed at persons, animals,
live electrical equipment or at the appliance itself.
–
Please follow the national rules and regulations for fuel spray
jets of the respective country.
–
Please follow the national rules and regulations for accident
prevention of the respective country. Fuel spray jets must be
tested regularly and the results of these tests must be docu-
mented in writing.
–
The heating appliance of the machine is an ignition plant. All
national laws and regulations about heating systems must
also be followed.
–
If the plant is operated in rooms, then there should be ade-
quate measures for safely diverting the exhaust gases out of
the room (smoke gas pipes without draught interceptors).
Further, there must also be adequate supply of fresh air.
–
As per the applicable national guidelines, the first time this
high-pressure cleaner must be taken into operation by a
skilled person. KÄRCHER has already performed this initial
start-up for you and has documented it accordingly. The doc-
umentation can be requested at your KÄRCHER partner.
Please have the part and plant number of the appliance avail-
able when enquiring about the documentation.
–
We would like to point out that the appliance must be repeat-
edly checked by a skilled person as prescribed by the appli-
cable national regulations. Please contact your KÄRCHER
partner.
–
Please follow the safety instructions which are attached to the
used detergents (normally on the packing label).
Contents
Environmental protection . .
EN . . 1
Symbols in the operating instructions
EN . . 1
Symbols on the machine. . .
EN . . 1
General notes on safety . . .
EN . . 1
Proper use. . . . . . . . . . . . . .
EN . . 2
Function . . . . . . . . . . . . . . .
EN . . 2
Safety Devices . . . . . . . . . .
EN . . 2
Device elements . . . . . . . . .
EN . . 3
Start up . . . . . . . . . . . . . . . .
EN . . 4
Operation . . . . . . . . . . . . . .
EN . . 4
Shutting down . . . . . . . . . . .
EN . . 6
Shutdown . . . . . . . . . . . . . .
EN . . 6
Storage . . . . . . . . . . . . . . . .
EN . . 6
Transport. . . . . . . . . . . . . . .
EN . . 6
Technical specifications . . .
EN . . 7
Maintenance and care. . . . .
EN . . 9
Troubleshooting . . . . . . . . .
EN . 11
Accessories. . . . . . . . . . . . .
EN . 13
Installing the plant . . . . . . . .
EN . 14
CE declaration. . . . . . . . . . .
EN . 17
Warranty . . . . . . . . . . . . . . .
EN . 17
Customer Service . . . . . . . .
EN . 18
Recurring tests . . . . . . . . . .
EN . 19
Environmental protection
The packaging material can be recycled. Please do
not throw the packaging material into household
waste; please send it for recycling.
Old appliances contain valuable materials that can be
recycled; these should be sent for recycling. Batteries,
oil, and similar substances must not enter the environ-
ment. Please dispose of your old appliances using ap-
propriate collection systems.
Please do not release engine oil, fuel oil, diesel and petrol into
the environment Protect the ground and dispose of used oil in an
environmentally-clean manner.
Kärcher detergents are easy-to-dispose. This means that the
functioning of an oil separator is not hampered. Please find a list
of recommended detergents in the chapter "Accessories".
Symbols in the operating instructions
Symbols on the machine
Risk of burns! Beware of hot components.
General notes on safety
22
EN
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2
Before installing the machine, it is necessary to get the approval
of the local chief chimney cleaner.
The statutory requirements of civil engineering laws, trade laws
and emission control norms must be followed at the time of instal-
lation. We wish to bring to your notice the following statutory reg-
ulations, guidelines and standards:
–
The device may only be installed by a specialized company
according to the national regulations.
–
All national laws and regulations about installation of electri-
cal appliances must also be followed.
–
Only Customer Service engineers trained by Kärcher may
perform settings and carry out maintenance tasks and re-
pairs.
–
The local guidelines must be followed while installing the
chimney.
The work station is located at the operating field. Depending on
the plant installation, other work-stations are located at the ac-
cessories (spraying units) that are connected to the feeder
points.
–
Wear protective clothing and safety goggles to protect against
splash back containing water or dirt.
The machine is used for removing dirt from surfaces using a free-
flowing water jet. It is mainly used for cleaning machines, vehi-
cles and facades.
Danger
Risk of injury! Follow the respective safety regulations when op-
erating at gas stations or other dangerous areas.
–
Cold water reaches the suction side of the high pressure
pump via the engine cooling coil and the swimmer tank. The
water softening agent is added in the swimmer tank. The
pump transports the water and the sucked detergent through
the continuous heater. The proportion of detergent in the wa-
ter can be adjusted using the dosing valve. The continuous
heater is heated by a heater.
–
The high pressure outlet is connected to a high pressure net-
work existing in the building. The hand-spray gun is connect-
ed to the feeder points of this network using a high pressure
hose.
Safety devices serve for the protection of the user and must not
be put out of operation or bypassed with respect to their function.
The safety mechanism against lack of water prevents the high
pressure pump from being switched on when there is no water.
The safety mechanism against lack of water prevents the heater
from over-heating when there is no water. The burner operates
only when there is adequate water supply.
The pressure switch switches off the machine when the working
working pressure is exceeded. Do not change the setting.
The safety valve opens when there is a problem in the pressure
switch. This valve is set and sealed in the factory. Do not change
the setting.
In case of fuel shortage or problems with the burner, the flame
monitor switches off the burner. The indicator lamp Burner failure
(E) glows.
If the burner engine is blocked, the switch for protection against
over-current gets released. The engine of the high pressure
pump is protected through an engine protection switch and a
winding protection switch.
The exhaust thermostat is triggered when the exhaust tempera-
ture exceeds 320 °C. The indicator lamp Burner failure (E)
blinks.
When the machine is switched off using the hand-spray gun, a
solenoid valve installed in the high pressure system opens when
the operations stand-by time has elapsed; this causes the pres-
sure to fall.
Statutory Requirements, Guidelines and Rules
Work-stations
Personal safety gear
Wear ear plugs to protect your ears against
hearing loss while cleaning parts that produce
high sound levels.
Proper use
Please do not let mineral oil contaminated waste water reach
soil, water or the sewage system. Perform engine cleaning and
bottom cleaning therefore only on specified places with an oil
trap.
Function
Safety Devices
Safety mechanism against lack of water in swimmer
tank
Safety mechanism against lack of water in safety
block
Pressure switch
Safety valve
Flame monitoring
Over-current protection
Exhaust thermostat
Pressure release in the high pressure system
23
EN
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3
Figure 1
1 Burner
2 Manometer
3 Fresh water inlet with sieve
4 High-pressure outlet
5 Fuel pipe feeder
6 Fuel pipe backflow
7 Detergent suck hose I
8 Detergent suck hose II (optional)
9 Softener container
10 Power supply
11 Float tank
12 Operating field
Figure 2
A Power switch
B Temperature controller
C Dosage valve I for detergent
D Dosage valve II for detergent (optional)
E Indicator lamp burner failure
F “Ready for use” indicator lamp
G Indicator lamp for engine over-heating
H Indicator lamp for protection against calcification
I
Stopper - Releaser for burner engine
Device elements
6
5
7
8
3
4
9
11
10
1
12
2
Operating field
24
EN
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4
몇
Danger
Risk of injury! Device, tubes, high pressure hose and connections
must be in faultless condition. Otherwise, the appliance must not
be used.
–
For connection values, see technical data and type plate.
–
The electrical connections must be done by an electrician ac-
cording to IEC 60364-1.
The operator must use the appliance correctly. When working
with the appliance, he must consider the local conditions and pay
due care and attention to other persons, in particular children,
who are nearby.
Never leave the appliance unattended when it is in operation.
Danger
–
Danger of scalding by hot water! Do not direct the water jet on
persons or animals.
–
Risk of burns on account of hot surfaces! Do not touch uninsulated
pipes and hoses when hot water operations are on. Hold the jet
pipe only at the handles. Do not touch the exhaust holder of the
continuous heater.
–
Risk of poisoning or itching on account of detergent! Follow the giv-
en instructions for using detergents. Store detergents safely and
protect them against access by unauthorised persons.
Danger
Risk to life on account of electric shock! Do not direct the water
jet on the following equipment:
–
Electrical appliances and plants,
–
the unit itself,
–
all electricity-carrying parts in the working area.
There is a recoil pressure arising from the water jet that comes
out from the spray pipe. The angular spray pipe brings about an
upward force.
Danger
–
Risk of injury! The recoil pressure of the spray pipe can throw
you off-balance. You may fall. The spray jet can fly off and
cause damage to persons. Search a secure place to stand
and hold the gun firmly. Never hold on tightly to the lever of
the hand spray gun.
–
The jet must not be directed at other persons or directed by
the user at him/herself to clean clothing or footwear.
–
Risk of injury from parts flying off! Flying-off fragments or ob-
jects can injure people or animals. Never direct the water jet
on fragile or loose objects.
–
Risk of accident on account of damage! Clean tyres and
valves from a minimum distance of 30 cm.
몇
Warning
Danger from substances that are harmful to health! Do not spray
the following materials as they can swirl up substances that are
harmful to health:
–
Materials containing asbestos,
–
Materials that could contain substances harmful to health.
Danger
–
Risk of injury on account of the emanating water jet that could
be hot! Only original Kaercher high pressure hoses are opti-
mally suited for the plant. No guarantee can be given if you
use any other hoses.
–
Detergents can prove to be a health hazard! If any detergents are
added, the water let out of the plant is not of potable quality.
–
Risk of hearing impairment while working on noise-making
parts! If so, wear ear plugs.
Danger
Risk of injury on account of the emanating water jet that could be
hot!
Danger
Check the high-pressure hose for damage before every use.
Please arrange for the immediate replacement of a damaged
high-pressure hose.
Check high pressure hose, pipe connections, fittings and wa-
ter jet for damage every time before use.
Check hose coupling to ensure that it sits firmly and is leak-
proof.
Caution
Risk of damage on account of dry running.
Check filling level of the detergent container and refill if re-
quired.
Check softener fluid level and refill if necessary.
Turn the appliance switch (A) to "0".
Shut off water supply.
Activate hand spray gun until device is pressure-less.
Turning the quantity regulation valve in clock-wise direction
will result in higher working pressure and larger volume.
Turning the quantity regulation valve in an anti-clockwise di-
rection will result in lower workign pressure and smaller quan-
tities.
Start up
Power connection
Operation
Safety instructions
!
Making the plant ready for operations
Switch-off in case of emergency
Set working pressure and flow rate
Appliance setting
R
25
EN
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5
Turning the water quantity regulator to the right gives more
water flow and higher working pressure.
Turning the water quantity regulator to the left gives lesser
water flow and lower working pressure.
Open the water supply.
Symbol "Engine on"
Pull the lever of the hand-spray gun and set the appliance
switch (A) to "1" (engine on).
The indicator lamp for operational readiness (F) shows that
the appliance is in stand-by mode and ready to be operated.
Danger
Scalding danger!
Caution
Hot water operations without fuel will cause damage to the fuel
pump. Ensure adequate fuel supply before starting hot water op-
erations.
If required, the burner can also be turned on subsequently.
Symbol "Burner on"
Turn the appliance switch (A) to "Burner on".
Set the desired water temperature on the thermostat (B).
Maximum temperature is 98 °C.
Danger
Scalding danger! The operating pressure must not exceed 3,2
MPa (32 bar) when operating with temperatures above 98 °C.
For shifting from hot water to steam operations, first cool down
the machine and switch it off. Then do the change-over as fol-
lows:
Replace the high pressure nozzle with the steam nozzle
(accessory).
Set the thermostat to 150 °C.
Set the water flow regulation valve of the high pressure pump
to minimum water flow (turn in the anti-clockwise direction).
Set the water flow regulation valve of the high pressure pump
to maximum water flow (turn in the clockwise direction).
Set the water flow regulator at the Easy press gun to minimum
water flow by turning it towards the left.
–
The appliance will switch off if the lever of the hand-spray gun
is released during operations.
–
The appliance will automatically start again when you open
the gun again within the stand-by period (2 ... 8 minutes).
–
If the stand-by period is exceeded, the safety time mecha-
nism switches off the pump and the burner. The indicator
lamp Operations Stand-by (F) goes off.
–
To restart the appliance, set the appliance switch to "0" and
then switch on the appliance again. If the appliance is operat-
ed using remote control, the appliance can be restarted by us-
ing the corresponding switch of the remote control device.
–
Vehicle tyres are only cleaned using the flat spray nozzle
((25°) from a minimum spraying distance of 30 cm. The round
spray should never be used to clean tyres.
The following nozzles can be selected for all other tasks:
Use the following nozzles if the pipe length is more than 20 m or
for more than 2 x 10 m high pressure hose NW8:
Settings at the Easy press gun (optional)
Operating with cold water
Operating with hot water
Operating with steam
Order No.
Type
4.766-023
HDS 9/14
4.766-024
HDS 12/14
Without Easy press gun
With Easy press gun (optional)
Operations stand-by
Selecting the nozzle
Dirt
Nozzle
Spray an-
gle
Part no.
6.415
Pressure
[MPa]
Recoil [N]
HDS 9/14
strong
00060
0°
-257
14
44
medium
25060
25°
-295
light
40060
40°
-301
HDS 12/14
strong
00080
0°
-150
14
55
medium
25080
25°
-152
light
40080
40°
-153
Dirt
Nozzle
Spray an-
gle
Part no.
6.415
Pressure
[MPa]
Recoil [N]
HDS 9/14
strong
0075
0°
-419
10
37
medium
2575
25°
-421
light
4075
40°
-422
HDS 12/14
strong
0010
0°
-082
10
46
medium
2510
25°
-252
light
4010
40°
-253
26
EN
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6
–
Detergents simplify the cleaning task. They are sucked in
from an external detergent tank.
–
The basic model of the appliance is equipped with a dosing
valve (C). A second dosing device (dosing valve D) can also
be procured as special accessory. It is then possible to use
two different detergents.
–
The dosing quantity is set at the detergent dosing valves (C
or D) at the operating panel. The set value corresponds to the
percentage share of the detergent.
–
The outer scale is applicable while using undiluted detergents
(100% CHEM).
–
The inner scale is appliance while using 1 +3 pre-diluted de-
tergents (25 % CHEM + 75 % water).
The following table gives the detergent consumption for the val-
ues on the outer scale:
The exact dosing depends on:
–
Viscosity of the detergent
–
Suction height
–
Flow resistance of the high pressure pipe
If an exact dosing is required, then measure hte detergent quan-
tity that is sucked in (for e.g. by sucking in from a measurement
beaker).
Note:
For list of recommended detergents refer the chapter "Ac-
cessories".
Caution
There can be calcium deposits in the continuous heater if you use
the appliance without softeners.
If the softener tank is empty, the indicator lamp for protection
against calcification (H) begins to glow.
Figure 1 - Pos. 9
Refill the softener tank with softener liquid (RM 110 (2.780-
001).
Danger
Danger of scalding by hot water. After the operation with hot wa-
ter or steam, the device must be operated with openend gun with
cold water for at least two minutes.
If operating with hot water, set the thermostat (B) to the lowest
temperature.
Use the appliance for at least 30 seconds without detergent.
Turn the appliance switch (A) to "0".
Shut off water supply.
Activate hand spray gun until device is pressure-less.
Secure the hand spray gun using the safety catch so that it
doesn't open accidentally.
If the machine is not to be used for a longer period or if it is not
possible to save it in a frost-free environment, then you must take
the following measures (see chapter "Maintenance and care"):
Drain water.
Flush device with anti-freeze agent.
Switch off the main switch and secure it or unplug the Cekon
plug.
Caution
Risk of injury and damage! Note the weight of the appliance in
case of storage.
Caution
Risk of injury and damage! Observe the weight of the appliance
when you transport it.
When transporting in vehicles, secure the appliance accord-
ing to the guidelines from slipping and tipping over.
Detergent dosing
HDS 9/14
Position
0,5
1
5
Detergent quantity [l/h]
14...15 22...24 50
Detergent concentration [%]
1,5
2,5
5
HDS 12/14
Position
0,5
1
5
Detergent quantity [l/h]
10...13 23...27 60
Detergent concentration [%]
1
2
5
Refilling the softener
Shutting down
After operation with detergent
Turn off the appliance
Shutdown
Storage
Transport
27
EN
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7
Technical specifications
HDS 9/14
HDS 9/14
HDS 12/14
HDS 12/14
1.698-915
1.698-916
1.699-915
1.699-916
Performance data
Operating pressure of water (using stand-
ard nozzle)
MPa (bar)
14 (140)
14 (140)
14 (140)
14 (140)
Max. operating pressure for working with
steam (using steam nozzle)
MPa (bar)
3,2 (32)
3,2 (32)
3,2 (32)
3,2 (32)
Part no. of steam nozzle
--
4.766-023
4.766-023
4.766-024
4.766-024
Max. excess operating pressure (safety
valve)
MPa (bar)
17 (170)
17 (170)
17,5 (175)
17,5 (175)
Water flow (can be regulated in a phase-
less manner)
l/h (l/min)
500-930
(8,3-15,5)
500-930
(8,3-15,5)
600-1200
(10-20)
600-1200
(10-20)
Suction of detergent (can be regulated in a
phaseless manner)
l/h (l/min)
0-50 (0-0,8)
0-50 (0-0,8)
0-60 (0-1)
0-60 (0-1)
Water connection
Min. feed volume
l/h (l/min)
1100 (18,3)
1100 (18,3)
1300 (21,7)
1300 (21,7)
Feed pressure (min.)
MPa (bar)
0,1 (1)
0,1 (1)
0,1 (1)
0,1 (1)
Max. feed pressure
MPa (bar)
1 (10)
1 (10)
1 (10)
1 (10)
Electrical connection
Current type
--
3N~
3N~
3N~
3N~
Frequency
Hz
50
50
50
50
Voltage
V
400
230
400
230
Connected load
kW
6,4
6,4
7,5
7,5
Electrical protection (slow)
a
16
25
20
32
Maximum allowed net impedance
Ohm
(0.381+j 0.238)
(0.381+j 0.238)
--
--
Power supply
mm
2
5 x 2.5
5 x 4
5 x 2.5
5 x 4
Temperature
Max. feed temperature
°C
30
30
30
30
Max. operating temperature of hot water
°C
98
98
98
98
Max. operating temperature of steam
°C
155
155
155
155
Temperature increase during maximum
water flow
°C
56±2
56±2
54±2
54±2
Gross heating performance
kW
68
68
85
85
Fuel consumption
kg/h
5,8
5,8
7,1
7,1
Chimney draught
kPa
0,01-0,04
0,01-0,04
0,01-0,04
0,01-0,04
Exhaust flow - full load
kg/h
124
124
155
155
Dimensions and weights
Length
mm
1110
1110
1110
1110
Width
mm
565
565
565
565
Height
mm
690
690
700
700
Unladen weight
kg
140
140
160
160
Values determined as per EN 60355-2-79
Noise emission
Sound pressure level L
pA
dB(A)
74
74
76
76
Uncertainty K
pA
dB(A)
1
1
1
1
Hand-arm vibration value
Hand spraygun
m/s
2
2,2
2,2
2,3
2,3
Spray lance
m/s
2
1,8
1,8
2,1
2,1
Uncertainty K
m/s
2
1,0
1,0
1,0
1,0
28
EN
-
8
Specifications sheet
700
510
29
EN
-
9
Danger
Risk of injury! The main switch of the vacuum cleaner is to be
switched off or the Cekon plug must be unplugged while carrying
out any repairs or maintenance jobs.
Maintenance and care
Maintenance schedule
Time
Activity
Assembly affected
Performance
of whom
daily
Check hand-
spray gun
Hand spraygun
Check whether the hand-spray gun closes tightly
without any leaks. Check the protection mecha-
nism against accidental switching. Replace de-
fective hand-spray guns.
Operator
Check high pres-
sure hoses
Outlets, hoses towards working
machine
Check hoses to see if there are damages. Re-
place defect hoses immediately. Danger of acci-
dent!
Operator
Check the con-
necting line with
mains plug
Electrical connection with plug/
socket
Check the connecting line with mains plug for
damages. If the power cord is damaged, please
arrange immediately for the exchange by an au-
thorized customer service or a skilled electrician.
Operator
weekly or after 40
operating hours
Check oil level
Oil tank at the pump
If the oil is milky, it needs to be replaced.
Operator
Check oil level
Oil tank at the pump
Check oil level of the pump. Refill oil if required
(Order no. 6.288-016)
Operator
Cleaning the
sieve
Sieve in water inlet
See section "Clean sieve".
Operator
monthly or after
200 operating
hours
Clean and check
the ignition elec-
trodes
Ignition electrodes located in
the lid of the continuous heater
Unscrew the fuel pipe, dismantle the electrode
holder and clean the electrodes. Check the elec-
trode setting according to the diagram on the fol-
lowing page and make the necessary
adjustments.
Trained op-
erator
Check pump
High-pressure pump
Check the pump for leaks. If the leakage is more
than 3 drops per minute, call Customer Service.
Operator
Check for inter-
nal deposits
Entire plant
Operate the machine using the spray pipe with-
out the high pressure nozzle. If the operating
pressure on the manometer of the machine in-
creases to more than 3 MPa, then the plant
needs to be decalcified. The same is applicable
when an operating pressure of more than 0.7 - 1
MPa is detected while operating the machine
without high pressure pipe (water comes out
freely at the high pressure outlet).
Operator
trained in de-
calcification
Cleaning the
sieve
Sieve in the water shortage
safeguard
See section "Clean sieve".
Operator
half-yearly or after
1000 operating
hours
Oil change
High-pressure pump
Drain off oil. Fill in 1 l new oil (Order no. 6.288-
016). Check oil level in the oil tank.
Operator
check, clean
Entire plant
Visual inspection of the plant, check high pres-
sure connections to see that they are not leaking,
check that the over-flow valves are not leaking,
check high pressure hoses, pressure tanks,
clean/ replace fuel filters, remove the rust/ calci-
um deposits from the heating coil, clean/ replace
ignition electrodes, clean/ replace burner nozzle,
adjust burner.
Customer
Service
annual
Safety check
Entire plant
Perform a safety inspection as per the applicable
national rules and regulations for liquid spray jets
of the respective country.
Technical
expert
at least every 5
years, recurring
Pressure test
Entire plant
Perform the pressure test as per manufacturer's
instructions.
Technical
expert
30
EN
-
10
You can enter into a maintenance contract with the concerned
Kaercher Sales Office for the machine.
Figure 1 - Pos. 3
Shut off water supply.
Remove the water inlet hose on the appliance.
Push out the sieve from the connection using a screw-driver.
Cleaning the sieve
Assemble it back in the reverse sequence.
Remove covering panels.
Unscrew the bracket from the safety block.
Turn in screw M8x30 into the sieve.
Pull out the screw and the sieve using pliers.
Cleaning the sieve
Assemble it back in the reverse sequence.
The ignition electrodes must be set according to the following
specifications:
When there are deposits formed in the pipe connections, there is
an increase in the flow resistance; this can cause the pressure
switch to be triggered.
Danger
Risk of explosion due to combustible gases! Smoking strictly pro-
hibited during decalcification. Ensure proper ventilation.
Danger
Risk of burns injury on account of acid! Wear protective glasses
and protective gloves.
According to statutory requirements, only tested and approv ap-
proved boiler decrusting agents may be used.
–
RM 100 (Order No. 6.287-008) dissolves chalk and simple
compounds of chalk and detergents residues.
–
RM 101 (Order No. 6.287-013) dissolves the deposits that
cannot be dissolved using RM 100.
Fill a 20 litre container with 15 l water.
Add one litre of boiler decrusting agent.
Connect the water hose directly to the pump and hang in the
other free end into the container.
Insert the connected spray pipe without nozzle into the con-
tainer.
Open the hand-spray gun and do not close it during the de-
calcification process.
Switch on the appliance switch to "Burner on" until the tem-
perature of approx. 40 °C is reached.
Switch off the appliance and let it stand for 20 minutes. The
hand-spray gun must remain opened.
Then pump out the machine until empty.
Note:
As an anti-corrosion measure and for neutralising the acid
residue, we recommend that you finally pump an alkaline solution
through the machine (for e.g. RM 81) via the detergent tank.
The machine should be stored in frost-free rooms. In case there
is frosting risk, for e.g. if the machine is installed in open areas,
then the machine must first be emptied and flushed using an anti-
freezing agent.
Screw off water supply hose and high pressure hose.
Operate device for max. 1 minute until the pump and conduits
are empty.
Screw off supply hose at boiler bottom and drain heating spi-
ral empty.
Note:
Observe handling instructions of the anti-freeze agent
manufacturer.
Fill in normal anti-frost agents in the swimmer tank right until
the top.
Place the collection trough unter the high pressure exit.
Switch on the appliance and let it run until the safety mecha-
nism against lack of water in swimmer tank gets activated and
the machine is switched off.
A certain corrosion protection is achieved with this as well.
Maintenance contract
Cleaning the sieve
Sieve in water inlet
Sieve in the water shortage safe guard
Electrode setting
a
b
C
a
HDS 9/14
4,5±0,5
3,5±0,5
3+0,5
60°
HDS 12/14
3,5±0,5
3,5±0,5
3+0,5
60°
2.
1.
A
B
C
a
Descaling
Performance
Frost protection
Drain water
Flush device with anti-freeze agent
31
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11
Danger
Risk of injury! The main switch of the vacuum cleaner is to be
switched off or the Cekon plug must be unplugged while carrying
out any repairs or maintenance jobs.
*
Note
Switch the plant off and then on to undo the burner failure.
**
Troubleshooting
Fault
Possible cause
Remedy
of whom
Machine is not running; indi-
cator lamp for operations
stand-by (F) is not glowing
There is no voltage in the machine. Check electrical mains.
Electrician
Safety time switch is on.
Switch off the appliance switch briefly and
switch it on again.
Operator
Fuse in the control circuit (F3) has
burnt off. Fuse is located in the
control transformer (T2).
Install a new fuse; if it burns out again, then
remove the cause for the over-loading.
Customer Service
Pressure switch HP (High pres-
sure) or LP (Low pressure) is de-
fective.
Check pressure switch.
Customer Service
Timer module (A1) defective.
Check connections, replace if required.
Customer Service
+ Indicator lamp for engine
over-heating (G) is glowing
Thermal sensor (WS) in the engine
or the over-current protection
switch (F1) has got activated.
Rectify cause for over-loading.
Customer Service
The water shortage safeguard in the
swimmer tank has got activated.
Remove the water shortage.
Operator
Burner does not ignite or the
flame glows off during opera-
tion
Thermostat (B) has been set at a
very low temperature.
Set the thermostat to a higher level.
Operator
Machine switch is not positioned to
burner
Switch on the burner.
Operator
The water shortage safeguard in
the safety block has got switched
off.
Ensure adequate water supply. Check ma-
chine for leaks.
Operator
The indicator lamp Burner
failure (E) glows*
Fuel tank empty.
Refill fuel.
Operator
Fuel filter choked.
Clean fuel filter - to do that remove the fuel fil-
ter by turning, clean it and again turn it in.
Operator
Photo-cell flame monitoring device
has been set wrongly or is defec-
tive.
Check the correct positioning of the photo-
cell. **
Operator
Kein Zündfunke vorhanden (durch
Schauglas im Brennerdeckel fest-
stellbar).
Check electrodes distance between ignition
transformer and ignition cable. Rectify the
distance or replace defective parts. Clean it,
if necessary.
Customer Service
Ignition motor is locked.
Removing the blockage. Remove the stop-
per (I) on the operating plan and unlock the
over-current protection switch. Insert back
the stopper.
Customer Service
Failure of hte fuel pump or the fuel
solenoid valve.
Check parts and replace defective parts.
Operator
32
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12
Fault
Possible cause
Remedy
of whom
The indicator lamp Burner
failure (E) blinks.
The exhaust temperature limiter
has been triggered.
Open the hand-spray gun until the plant has
cooled down. Switch the plant off and then on
on the operating panel to unlock the temper-
ature limiter. If the event recurs, call Custom-
er Service.
Operator
Indicator lamp for protection
against calcification (H)
glows
The softener is over.
Refill the softener.
Operator
Inadequate or no flow of de-
tergent
Dosing valve to position "0".
Adjusting the detergent metering valve.
Operator
Detergent filter blocked or tank is
empty.
Clean and/or refill.
Operator
Detergent suction hoses, deter-
gent metering valve or detergent
solenoid valve are leaky or
blocked.
Check, clean.
Operator
Electronics or solenoid valve is de-
fective.
Replace
Customer Service
Full pressure does not build
up in the appliance
Flushed the nozzle.
Replace the nozzle.
Operator
Detergent tank is empty.
Refill detergent.
Operator
Not enough water
Ensure adequate water supply.
Operator
Sieve at the water inlet is blocked. Check, dismantle sieve and clean it.
Operator
Leaky detergent dosing valve.
Check and seal it.
Operator
Leaky detergent hoses.
Replace
Operator
Swimmer valve is jammed.
Check and ensure that it moves freely.
Operator
Safety valve is leaky.
Check the setting; install new washers, if re-
quired.
Customer Service
Flow valve is leaky or has been set
at a low value.
Check valve parts; replace damaged parts;
clean the dirt.
Customer Service
Solenoid valve for pressure re-
lease is defective.
Replace solenoid valve.
Customer Service
High pressure pump is
knocking; manometer is
swaying wildly
Vibration dampener is defective.
Replace vibration dampener.
Customer Service
Water pump does not suck in ade-
quate air.
Check suction system and remove leaks.
Operator
Device continuously turns on
and off while hand spray gun
is open
Nozzle in spray pipe is blocked.
Check, clean.
Operator
Appliance is decalcified.
See section "Descaling".
Operator
Switching point of the over-current
monitor has got shifted.
Get somebody to reset the over-current mon-
itor.
Customer Service
Sieve blocked in the water short-
age safe guard.
Check, dismantle sieve and clean it.
Operator
Appliance does not switch off
when the hand-spray gun is
closed
The pump has not been fully vented. Set the machine switch to "0" and pull the
hand-spray gun until no fluid comes out of the
nozzle. Turn on the appliance again. Repeat
this procedure until the full operating pres-
sure is reached.
Operator
Safety valve or safety valve wash-
er is defective.
Replace the safety valve and/or the washer. Customer Service
33
EN
-
13
Detergents simplify the cleaning tasks. The table gives a selec-
tion of detergents. Please read the instructions on the packaging
carefully before working with any detergents.
* = only for short use, two-step method, rinse with clean water
** = ASF = easy-to-dispose
*** = Foam-Star 2000 is best suited for initial spraying
Accessories
Detergent
Area of application
Dirt, type of application
Detergent
pH value (approx.) 1 %-
solution in tap water
Vehicle dealers, fuel sta-
tions, freight forwarders,
car pools
Dust, street dirt, mineral oils (on
painted areas)
RM 55 ASF **
8
RM 22/80- Powder ASF
12/10
RM 81 ASF
9
RM 803 ASF
10
RM 806 ASF
11
Vehicle protection
RM 42 Cold wax for high-pressure cleaners
8
RM 820-Hot wax ASF
7
RM 821-Wax spray ASF
6
RM 824-Super pearl wax ASF
7
RM 44 Rim cleaning gel
9
Metal-processing industry
Oils, greases, dust and similar im-
purities and dirt
RM 22- Powder ASF
12
RM 55 ASF
8
RM 81 ASF
9
RM 803 ASF
10
RM 806 ASF
12
RM 31 ASF (for stronger dirt)
12
RM 39- liquid (with anti-corrosion agents)
9
Food-processing units
Light to heavy dirt, greases/ oils,
large areas
RM 55 ASF
8
RM 81 ASF
9
RM 882 Gel foam OSC
12
RM 58 ASF (Foam detergent)
9
RM 31 ASF *
12
smoke resin
RM 33 *
13
Cleaning and disinfection
RM 732
9
Disinfection
RM 735
7...8
Chalk, mineral deposits
RM 25 ASF *
2
RM 59 ASF (Foam cleaning)
2
Sanitary area ***
Chalk, stone, soaps, etc.
RM 25 ASF * (basic cleaning)
2
RM 59 ASF (Foam cleaning)
2
RM 68 ASF
5
34
EN
-
14
–
The heating appliance of the machine is an ignition plant.
Please follow the local regulations while installing it.
–
Use only certified chimneys/exhaust pipes.
Danger
Scalding danger! This symbol must be displayed in each bleeder
area.
While installing a fuel tank for the heating oil in the machine in-
stallation room, please follow the regulations applicable to the
storage of inflammable fluids (can be acquired from Carl Hey-
manns Verlag, Cologne, www.heymanns.com).
Please follow the diagram given below for laying the fuel pipes.
It is necessary to provide a two-channel system - for the forward
and backward flow.
–
Maximum starting pressure of the fuel: 0.05 MPa (0.5 bar)
–
Maximum under-pressure between fuel filter and pump: 0.04
MPa (0.4 bar)
Suction pipe length in m
Suction height in m
Possible suction pipe length in pipes with NW 8
–
Each appliance must be connected to a separate chimney.
–
The exhaust system must be designed according to the local
rules and regulations after consulting the concerned chimney
expert.
We recommend the installation of a draught interrceptor between
the plant and the chimney.
Note
The chimney draught specifications given in the technical data
must be maintained if you want to achieve the prescribed com-
bustion values.
–
Before installing, please check the load-bearing capacity of
the wall. The fastening material delivered with the plant is
suitable for concrete walls. Use suitable anchor plugs and
screws for hollow component walls, brick walls and gas con-
crete walls - for e.g. injection anchor (for drilling diagram see
the specifications sheet).
–
Figure 3 - items 19 and 23
The appliance should not be directly attached to the network
of water and high pressure pipes. It is mandatory to install the
connecting hoses.
–
Figure 3 - A
A shut-off tap must be installed between the main water sup-
ply and the connecting hose.
All national laws and regulations about installation of electrical
appliances must also be followed when installing high pressure
lines.
–
The pressure loss in the pipe connections must lie below 1.5
MPa.
–
The completed pipe connections must be checked using 28
MPa.
–
The insulation of the pipes must be resistant to temperatures
until 155 °C.
Figure 3 - Pos. 20
The tanks are to be installed in such a way that the lower level
mirror of the detergent should not be more than 1.5 m under the
machine floor and the upper level mirror should not be located
above the machine floor.
Figure 3 - B and item 19
The water inlet is to be connected to the main water supply
using an appropriate water hose.
–
The water supply must have a minimum output of 1300 l/h at
minimum 0.1 MPa.
–
The water temperature must lie below 30 °C.
Caution
The highest allowed net impedance at the electrical connection
point (refer to technical data) is not to be exceeded. In case of
confusion regarding the power impedance present on your con-
nection, please contact your utilities provider.
Note:
Operating procedures create short term power sinkings.
During unfavorable net conditions other devices might be dis-
turbed.
–
For connection values, see technical data and type plate.
–
The electrical connections must be done by an electrician ac-
cording to IEC 60364-1.
–
Current-carrying parts, cables and appliances in the working
area must be installed in a defectless state and must be pro-
tected against water sprays.
To avoid accidents due to electrical faults we recommend the use
of sockets with a line-side current-limiting circuit breaker (max.
30 mA nominal tripping current).
Installing the plant
Only for authorised technicians!
General
Replace high pres-
sure nozzle with
steam nozzle if work-
ing temperature is
above 100 °C.
Fuel tank for heater
Fuel pipes
Smoke pipe
!
Wall mount
Installing the high pressure connections
Install the detergent tank
Water supply
Electrical connection
35
EN
-
15
Establish the electrical connection.
A main switch that can be locked (figure 3 - item 6) is to be in-
stalled at a safe and easily accessible place to switch off the sta-
tionary high pressure cleaner.
The contact opening of the main switch must be minimum 3 mm.
Install Cekon plug on the connection cable of the appliance.
Insert Cekon plug into the socket.
To switch off the stationary high pressure cleaner, the Cekon plug
must be easily accessible so that it can be removed from the
mains.
Before using for the first time, cut off the tip of the lid of the oil
tank on the water pump.
Danger
Risk of explosion! Only refill diesel oil or light fuel oil. Unsuitable
fuels, e.g. petrol, are not to be used.
Refill fuel tank.
Caution
Hot water operations without fuel will cause damage to the fuel
pump. Ensure adequate fuel supply before starting hot water op-
erations.
Figure 3 - Pos. 14
Connect the high pressure hose with the hand-spray gun and
the spray pipe and connect it to the high pressure outlet of the
appliance or the high pressure pipe network.
Fasten the nozzle mouth-piece (b) with the union nut (a) on
the spray pipe (d). Please ensure that the sealing ring (c) is
cleanly positioned in the nut.
Remove spring (c) from the lid support (b) of the softener tank
(a).
Fill the tank with Kaercher softener liquid RM 110 (Order no.
2.780-001).
Danger
Risk of electrical voltage! Setting may only be done by an electri-
cian.
Determining the hardness of tap water:
–
through the public water supply works,
–
using a hardness tester (order no. 6.768-004)
Remove the appliance cover.
Open the switch box at the operating panel.
Set the speed potentiometer (a) according to the water hard-
ness. You can refer to the correct setting in the table.
Example:
For a water hardness of 15 °dH, set 6 on the value scale of the
speed potentiometer. This results in a pause of 31 seconds, i.e.
the solenoid valve will open briefly every 31 seconds.
The operations stand-by time is set on the larger plate on the left
side-wall of the electrical cabinet.
The operations stand-by time is set in the factory to a minimum
time of 2 minutes and can be increased to a maximum time of 8
minutes.
Firmly installed electrical connection
Electrical connection with plug/ socket
Initial startup
Measures to be taken before start-up
Anti-calcification measures
a
b
c
d
b
c
a
Water hardness (°dH)
5
10
15
20
25
Scale on the speed potenti-
ometer
8
7
6
5
4,5
Pause (in seconds)
50
40
31
22
16
Adjusting the operations stand-by time
a
8 7 6 5 4 3 2 1
S2
min.
max.
36
EN
-
16
Figure 3
Installation material
1
2
3
4
5
6
7
8
9
10
12
13
21
20
19
18
17
16
15
14
11b
11a
11d
11c
A
B
19a
24
11a
23
22
11b
Item: Installation material
Order No.
1
Threaded elbow joint
6.386-356
2
Smoke pipe bender 90°
7.234-605
Smoke pipe bender 45°
7.234-604
3
Smoke pipe
7.234-603
4
Draught interceptor for smoke HDS 9/14-4 4.656-080
Draught interceptor for smoke HDS 12/14-4
4.656-079
5
Thermal insulation
6.286-114
6
Main switch
6.631-455
7
Set of pipes, galvanised steel
2.420-004
Set of pipes, stainless steel
2.420-006
8
Remote control set
2.744-008
9
Set of parts for emergency-stop switch
2.744-002
10
T-screws
6.386-269
11a
Connection neck, brass
2.638-180
Connection neck, stainless steel
2.638-181
11b
Shut-off valve NW 8, galvanised steel
4.580-144
Shut-off valve NW 8, stainless steel
4.580-163
11c
Fixed part for quick coupling
6.463-025
11d
Loose part for quick coupling
6.463-023
Item: Installation material
Order No.
12
Hose switch
2.042-001
13
Hose drum
2.637-238
14
High pressure hose 10 m
6.388-083
15
Hand-spray gun Easy Press
4.775-463
Speed regulator HDS 9/14-4
4.775-470
Speed regulator HDS 12/14-4
4.775-471
16
Spray pipe holder
2.042-002
17
Spray lance
4.760-550
18
Nozzle mouth-piece HDS 9/14-4
2.883-402
Nozzle mouth-piece HDS 12/14-4
2.883-406
19
Water pipes
4.440-282
19a
Solenoid valve for water inlet
4.743-011
20
Detergent tank, 60 l
5.070-078
21
Tank for heating oil, 600 l
6.392-050
22
Set of parts for wall console
2.053-005
Set of parts for floor frame
2.210-008
23
High pressure hose
6.389-028
24
Pipe clip
6.373-374
37
EN
-
17
We hereby declare that the machine described below complies
with the relevant basic safety and health requirements of the EU
Directives, both in its basic design and construction as well as in
the version put into circulation by us. This declaration shall cease
to be valid if the machine is modified without our prior approval.
5.957-054
The undersigned act on behalf and under the power of attorney
of the company management.
Authorised Documentation Representative
S. Reiser
Alfred Kärcher GmbH Co. KG
Alfred-Kärcher-Str. 28 - 40
71364 Winnenden (Germany)
Phone: +49 7195 14-0
Fax: +49 7195 14-2212
Winnenden, 2010/12/01
The warranty terms published by our competent sales company
are applicable in each country. We will repair potential failures of
the appliance within the warranty period free of charge, provided
that such failure is caused by faulty material or defects in fabrica-
tion.
CE declaration
Product:
High pressure cleaner with
steamstage
Type:
1.698-xxx
Type:
1.699-xxx
Relevant EU Directives
97/23/EC
2006/42/EC (+2009/127/EC)
2004/108/EC
Component category
II
Conformity procedure
Module H
Heating coil
Conformity assessment Module H
Safety valve
Conformity assessment Art. 3 para 3
control block
Conformity assessment Module H
various pipes
Conformity assessment Art. 3 para 3
Applied harmonized standards
EN 55014–1: 2006 + A1: 2009
EN 55014–2: 1997 + A2: 2008
EN 60335–1
EN 60335–2–79
EN 61000–3–2: 2006 + A2: 2009
HDS 12/14-4 ST Eco:
EN 61000–3–3: 2008
HDS 9/14-4 ST Eco:
EN 61000–3–11: 2000
Applied specifications:
Based on AD 2000
Based on TRD 801
Name of the appointed agency:
for 97/23/EG
TÜV Rheinland Industrie Service GmbH
Am Grauen Stein
51105 Köln
ID No. 0035
CEO
Head of Approbation
Warranty
38
EN
-
18
Customer Service
Plant type:
Manufact. no.:
Start-up on:
Testing done on:
Findings:
Signature
Testing done on:
Findings:
Signature
Testing done on:
Findings:
Signature
Testing done on:
Findings:
Signature
39
EN
-
19
Note:
The recommended testing frequencies of the respective
statutory regulations of the country of operation are to be fol-
lowed.
Recurring tests
Testing done by:
External testing
Internal testing
Leak-proof tests
Name
Signature of the author-
ised person/ date
Signature of the author-
ised person/ date
Signature of the author-
ised person/ date
Name
Signature of the author-
ised person/ date
Signature of the author-
ised person/ date
Signature of the author-
ised person/ date
Name
Signature of the author-
ised person/ date
Signature of the author-
ised person/ date
Signature of the author-
ised person/ date
Name
Signature of the author-
ised person/ date
Signature of the author-
ised person/ date
Signature of the author-
ised person/ date
Name
Signature of the author-
ised person/ date
Signature of the author-
ised person/ date
Signature of the author-
ised person/ date
Name
Signature of the author-
ised person/ date
Signature of the author-
ised person/ date
Signature of the author-
ised person/ date
Name
Signature of the author-
ised person/ date
Signature of the author-
ised person/ date
Signature of the author-
ised person/ date
Name
Signature of the author-
ised person/ date
Signature of the author-
ised person/ date
Signature of the author-
ised person/ date
Name
Signature of the author-
ised person/ date
Signature of the author-
ised person/ date
Signature of the author-
ised person/ date
Name
Signature of the author-
ised person/ date
Signature of the author-
ised person/ date
Signature of the author-
ised person/ date
Name
Signature of the author-
ised person/ date
Signature of the author-
ised person/ date
Signature of the author-
ised person/ date
40
EN
