Rothenberger ROWELD P 110: ENGLISH 13

ENGLISH 13 : Rothenberger ROWELD P 110

2 Technical Data

ENGLISH 13

Welding range Ø (mm) ....................................

20 - 110

Pressure range ...............................................

SDR series see welding parameter book

Max. traverse path (mm) ................................

165

Heating element:

Power supply ..................................................

230V AC, 50/60Hz, 800W

Heating plate dimension (mm) ........................

180 x 130

Protection / Protection class ............................

I / IP20

Weight (kg) .....................................................

2,6

Weights:

Complete machine (kg) ...................................

11,3

Complete machine with transport box (kg) ......

43,0

Dimensions:

Machine in transport box (mm). ......................

540 x 345 x 355 (LxWxH)

3 Function of the Unit

3.1 Description

ROWELD P 110 is a compact, easy to handle and easy to transport heating plate butt fusion

plastic pipe welding machine. Welding joints on pipes made of PE-, PVDF- and PP with outer

Diameter of 20 to 110 mm can be produced with the machine safely.

The machine basically consists of:

Basic unit with bench mounting fixture, hand operated trimmer, electronically controlled heating

plate, main clamp set for pipe-to-pipe (110 mm) and left side fittings clamp (110 mm) for pipe to

fitting weldings, reduction clamping inserts, tools, table clamp and steel carrying case.

For precise welding of flanges and pre-fabrication a flange adaptor (Art.No.: 55199) is available

as an option.

3.2 Operating instructions

In accordance with national or EU ordinances and guidelines, e. g. DVS 2212,

Section I, only duly qualified and authorised personnel are allowed to operate the

ROWELD welding machines!

Only trained and authorised welders are allowed to operate the machine!

3.2.1 Putting into operation

Please read through the operating instructions and safety instructions atten-

tively before you put the butt fusion welding machine into operation!

Do not use the heating element in explosive environments or bring it into

contact with easily flammable materials!

Either fasten the basic unit on a workbench by using the included screws or fasten it by us-

ing an existing vice.

Fasten the table clamp on the workbench and put the heating element in it.

Connect power plug to the power supply stated on the type plate.

The red diode “Stand by“ lights up. That is: there is a voltage being applied. Switch on the

heater element using the large pushbutton (lights up green) and select the desired tempera-

ture (160°C to 285°C) using the “+“ or “-“ button.

Heating up of the heater element is displayed by a yellow diode on the heater element. A hori-

zontal bar also appears on the temperature indicator. The yellow diode goes out shortly before

reaching the set temperature (tolerance +/-3°C) and the green one lights up. After a further 10

minutes the heating element is ready to use. Check the temperature using a temperature meas-

uring instrument.

Setting the off-set: press the “+“ and “-“ button at the same time. The heater element can subse-

quently be calibrated using one of these buttons and an external temperature measuring instru-

ment.

If the heater element displays a smaller value than that on the external temperature measuring

instrument then the difference must be adjusted using the “+“ button. For indicated values in the

other direction adjust the difference using the “-“ button. If “Er1“ appears it means that the elec-

tronics are defective. “Er2“ means that the resistance thermometer is defective or not connected.

14 ENGLISH

Very hot Do not touch! The heating element can reach a temperature of

approx. 290°C!

3.2.2 Measures for preparing welding

For Pipe-to-Pipe welding the two wide main clamps are remaining in the machine.

For Pip-to-Fitting welding the left hand side wide main clamp has to be changed against small

Fitting main clamp.

For Fitting-to-Fitting welding both wide main clamps have to be changed against small fitting

main clamps.

The right hand side small fitting main clamp is available as an option (art. No. 55809).

Loosen winged handle at main clamp set and swivel away to the front. Then move upper

main clamps up and backwards.

For pipes which are smaller than the maximum diameter of 110 mm insert reduction clamp-

ing inserts and fix them by using the knurled screw.

Insert the plastic pipes or fittings to be welded into the clamps. Close upper clamps swivel in

winged handle, align pipe or fitting and screw up the winged handle tightly.

Check whether the workpieces are tight in the clamping tool by moving the workpieces to-

gether.

Also check whether the heating element has reached operating temperature. Heating is

ended when the yellow pilot lamp on the temperature regulator flashes.

To guarantee even distribution of heat over the entire surface of the heating plate,

it is required to wait a period of approx. 10 minutes after the lamp flashes (accord-

ing to DVS). You must check the temperature with an appropriate temperature

measurement device!

Place the trimmer between the pipe sections to be welded and fix it by the swivel.

With the hand wheel move the pipe ends carefully against the trimmer blades of the trimmer

discs and turn the trimmer around by moving the handle up and down.

Pipes and fittings can be machined on one side only by turning the block screws on the front

bottom side of the machine towards the side, which is not to be machined.

Risk of injury! Do not grasp into the running knife while the trimmer is put into

operation!

After the front sides are trimmed flat, which can be recognized by an uniform and unbroken

chip, slowly move the pipe ends apart. Unlock the trimmer by the swivel and remove it.

Move workpieces together and check whether the welded surfaces are flat. If this is not the

case, trimming must be repeated.

The axial offset between the workpieces must not be more than 10% of the wall thicknes and the

gap between the flat pipe surfaces must be more than 0,5 mm (according DVS). Otherwise ad-

just with help of the clamping screws and repeat trimming.

The trimmed surfaces prepared for welding must not be touched with the hands

and must be kept free of dirt!