Rothenberger R 100 SP: ENGLISH 13
ENGLISH 13 : Rothenberger R 100 SP

diameters of 22 and 32 mm by means of an appropriate clamping jaw set. Spirals with a
diameter of 22 to 32 mm can be powered up to a tube diameter of 250 mm.
4.2 Start-up
Check the electrical connection at the workplace
4.3 Operation (B)
ENGLISH 13
Warning! The operation of the tube cleaning machine should only be carried out
under full compliance with all the instructions for the safety of persons and
machinery!
Insertion of the screw into the tube:
Position the machine at a distance of approx 1 m from the opening of the tube to be
cleaned.
Connect the mains plug to the appropriate mains power supply.
Slide guide hose (fig. B-1) onto the stay bolts (rear side of the machine housing) and fasten
by means of wing screws.
Push spiral into the device and attach a suitable tool to the front (fig. B-2). Select the
appropriate tool for the anticipated type of dirt blockage.
Caution! Before any further manual operations are carried out gloves must be worn!
Using the tool, push the spiral slightly into the tube to be cleaned until a resistance point is
perceptible (blocked point).
Pull the spiral out of the machine until a slight working bend is created (fig. B-3).
Switch on the machine by means of the fitted rotational direction reversing switch (2) (right-
hand motion). Please pay attention to the rotational direction!
Press the created working bend downward by hand in order to assert pressure in the
direction of the blockage.
Important: The screw should bore into the blockage and should not be pressed into the
blockage!
Once the pre-stressed working bend has penetrated the tube, relieve the hand lever (1) and
pull the spiral out of the machine in order to create another working bend.
Form a working bend and repeatedly press the rotating spiral in the direction of the blockage
until the blockage has been removed.
If a tool has become jammed in the tube at the point of the blockage, switch the device to left-
hand motion and release the spiral from the blockage by moving forward and backward.
4.4 Removal of the tube blockage
After successfully removing the blockage, use one hand to pull the rotating spiral out of the
tube until a slight bend is formed.
Relieve the hand lever (1) and push the spiral that has come to a standstill back into the
device.
Operate the hand lever (1) once more to make the spiral rotate again.
Repeat these working sequences until all spiral segments have been removed from the
tube.
4.5 Attachment / Detachment of the tools / screw (B-2)
Detachment:
Push the attachment key into the hole and press the tool/screw out sideways from the coupling.
Attachment:
Press the tool/screw into the coupling until it locks into position.
4.6 Switching off
Switch off the machine at the reversing switch (2) and disconnect the main supply.

Remove the guide hose (3) from the machine.
Retract the spiral segments from the tube and remove from the machine.
Deposit the spiral in the spiral basket. Clean tools and spirals prior to this.
5 Troubleshooting
14 ENGLISH
Symptom
Possible Reason
Solution
Machine does not run
No power supply
Check mains power supply
Main switch faulty
Call Customer Service
Motor faulty
Call Customer Service
PRCD switch
Press the RESET button on
the PRCD switch
Screw does not advance when the
feed handle has been operated.
Clamping jaws worn
Replace clamping jaws
Drive belt worn
Replace drive belt
6 Care and Maintenance
Caution: Disconnect mains power supply before carrying out any maintenance!
6.1 Care
The equipment should be handled with care and cleaned regularly.
After every use the screws and tools should be cleaned and treated. We recommend our special
cleaning agent „ROWONAL“(see 7. Accessories). The machine has a lubricating point at the
drive shaft in the area of the clamping jaws, which has to be lubricated using an universal
grease after ten hours operation in each case. In general, all mobile parts in the area for
stressing the clamping jaws are to be lubricated regularly.
6.2 Maintenance and Repair
Important! All maintenance and repair work should only be carried out by
experienced service personnel.
6.3 Replacing the clamping jaws (B-4)
Dismantle the front cover
Release the two cylinder screws on the front cap
Remove the front cap
Remove the individual clamping jaws and replace by new ones
Install in the reverse order
7 Accessories
Accessory Name
ROTHENBERGER Part Number
Spiral Basket Ø 22 mm x 22.5
No. 72112
Spiral Basket Ø 22, 32 mm x 18
No. 72111
Spiral Guide Hose
No. 72559
Clutch Jaws Ø 22 mm
No. 72561
Clutch Jaws Ø 32 mm
No. 72562
Separating Pin Ø 22, 32 mm
No. 72101
Telescoping Guide Tube Ø 22, 32 mm / 1.9 – 4.3 m
No. 72131
Spiral Retrieving Device
No. 72135