Rothenberger R 100 SP: ENGLISH 13

ENGLISH 13 : Rothenberger R 100 SP

diameters of 22 and 32 mm by means of an appropriate clamping jaw set. Spirals with a

diameter of 22 to 32 mm can be powered up to a tube diameter of 250 mm.

4.2 Start-up

Check the electrical connection at the workplace

4.3 Operation (B)

ENGLISH 13

Warning! The operation of the tube cleaning machine should only be carried out

under full compliance with all the instructions for the safety of persons and

machinery!

Insertion of the screw into the tube:

Position the machine at a distance of approx 1 m from the opening of the tube to be

cleaned.

Connect the mains plug to the appropriate mains power supply.

Slide guide hose (fig. B-1) onto the stay bolts (rear side of the machine housing) and fasten

by means of wing screws.

Push spiral into the device and attach a suitable tool to the front (fig. B-2). Select the

appropriate tool for the anticipated type of dirt blockage.

Caution! Before any further manual operations are carried out gloves must be worn!

Using the tool, push the spiral slightly into the tube to be cleaned until a resistance point is

perceptible (blocked point).

Pull the spiral out of the machine until a slight working bend is created (fig. B-3).

Switch on the machine by means of the fitted rotational direction reversing switch (2) (right-

hand motion). Please pay attention to the rotational direction!

Press the created working bend downward by hand in order to assert pressure in the

direction of the blockage.

Important: The screw should bore into the blockage and should not be pressed into the

blockage!

Once the pre-stressed working bend has penetrated the tube, relieve the hand lever (1) and

pull the spiral out of the machine in order to create another working bend.

Form a working bend and repeatedly press the rotating spiral in the direction of the blockage

until the blockage has been removed.

If a tool has become jammed in the tube at the point of the blockage, switch the device to left-

hand motion and release the spiral from the blockage by moving forward and backward.

4.4 Removal of the tube blockage

After successfully removing the blockage, use one hand to pull the rotating spiral out of the

tube until a slight bend is formed.

Relieve the hand lever (1) and push the spiral that has come to a standstill back into the

device.

Operate the hand lever (1) once more to make the spiral rotate again.

Repeat these working sequences until all spiral segments have been removed from the

tube.

4.5 Attachment / Detachment of the tools / screw (B-2)

Detachment:

Push the attachment key into the hole and press the tool/screw out sideways from the coupling.

Attachment:

Press the tool/screw into the coupling until it locks into position.

4.6 Switching off

Switch off the machine at the reversing switch (2) and disconnect the main supply.

Remove the guide hose (3) from the machine.

Retract the spiral segments from the tube and remove from the machine.

Deposit the spiral in the spiral basket. Clean tools and spirals prior to this.

5 Troubleshooting

14 ENGLISH

Symptom

Possible Reason

Solution

Machine does not run

No power supply

Check mains power supply

Main switch faulty

Call Customer Service

Motor faulty

Call Customer Service

PRCD switch

Press the RESET button on

the PRCD switch

Screw does not advance when the

feed handle has been operated.

Clamping jaws worn

Replace clamping jaws

Drive belt worn

Replace drive belt

6 Care and Maintenance

Caution: Disconnect mains power supply before carrying out any maintenance!

6.1 Care

The equipment should be handled with care and cleaned regularly.

After every use the screws and tools should be cleaned and treated. We recommend our special

cleaning agent „ROWONAL“(see 7. Accessories). The machine has a lubricating point at the

drive shaft in the area of the clamping jaws, which has to be lubricated using an universal

grease after ten hours operation in each case. In general, all mobile parts in the area for

stressing the clamping jaws are to be lubricated regularly.

6.2 Maintenance and Repair

Important! All maintenance and repair work should only be carried out by

experienced service personnel.

6.3 Replacing the clamping jaws (B-4)

Dismantle the front cover

Release the two cylinder screws on the front cap

Remove the front cap

Remove the individual clamping jaws and replace by new ones

Install in the reverse order

7 Accessories

Accessory Name

ROTHENBERGER Part Number

Spiral Basket Ø 22 mm x 22.5

No. 72112

Spiral Basket Ø 22, 32 mm x 18

No. 72111

Spiral Guide Hose

No. 72559

Clutch Jaws Ø 22 mm

No. 72561

Clutch Jaws Ø 32 mm

No. 72562

Separating Pin Ø 22, 32 mm

No. 72101

Telescoping Guide Tube Ø 22, 32 mm / 1.9 4.3 m

No. 72131

Spiral Retrieving Device

No. 72135