HEIDENHAIN MSE 1000 Installation: MSE 1201 Installation Instructions

MSE 1201 Installation Instructions: HEIDENHAIN MSE 1000 Installation

English

MSE 1201

Installation Instructions

Operating Instructions available at www.heidenhain.de

1. How to use these instructions

Contents

The installation instructions contained in this document provide the information necessary

How to use these instructions .................16

to install this product. This information is just a part of the information available in the

Model information ....................................18

Operating Instructions (ID 1066850-xx). The Operating Instructions can be downloaded

Safety ........................................................18

from www.heidenhain.de.

Specifications ............................................19

These instructions are intended for use by personnel qualified to install and maintain the

Mounting ................................................... 20

HEIDENHAIN MSE 1000.

Installation .................................................24

A qualified person is someone whose technical education, knowledge and experience,

Initial power-up .......................................... 25

as well as knowledge of the relevant system of rules qualifies the person to evaluate the

delegated task and recognize possible hazards.

Maintenance .............................................26

16

Messages shown in these instructions

The following examples show how safety, property damage and general advice messages

are shown in these instructions. Read and understand these types of messages before

proceeding to prevent personal injury or property damage.

Messages about other safety messages. These supplemental directives do

not address specific hazards, but instead provide information that promotes

awareness and use of specific safety messages.

Warning!

Messages that provide information about the nature of a hazardous situation,

the consequences of not avoiding a hazardous situation, and methods for

avoiding a hazardous situation.

Notice

Messages that provide information primarily about situations that can lead to

property damage, the potential consequences of not avoiding the situations, or

methods for avoiding the situations and general advice messages.

Fonts used in these instructions

Items of special interest or concepts that are emphasized to the user are shown in bold

type.

17

2. Model information

13

This guide covers specifications, mounting and installation for the following models:

Product name ID

Product name ID

MSE 1201 747501-01

ID label

MSE 1201 747501-02

Notice

17

Verify that these Installation Instructions are valid by matching the Index on the

label

17

with the Index listed at www.heidenhain.de. If these instructions are

not valid, download the applicable Installation Instructions from

Index

www.heidenhain.de.

An index may not be present on all products.

Index label

3. Safety

Safety symbols

The following messages provide safety information for preventing personal injury and

Where the following safety symbols

product damage:

appear on the product they alert you to

important safety information.

Read and understand these instructions before use to avoid the possibility of

personal injury or death.

Symbol description

Refer to the accompanying

6

Hazardous live parts may be exposed if the unit is opened. Do not open the

information or

unit. There are no serviceable items inside.

documentation to protect

against personal injury or

The protection provided by the equipment may be impaired if used in a manner

damage to the unit

not specified. Do not use this product in any way other than its intended use.

Power switch On (supply)”

5

position

Notice

For safety, operation and handling of the unit, keep this document for future

Power switch Off (supply)”

5

reference. This document must be kept within reaching distance of the product.

position

18

4. Specifications

The MSE 1000 is an advanced system for performing production integrated

measurements at high levels of precision and accuracy. The module described in these

instructions is designed for indoor use only. The MSE 1000 components shall only be

installed as described in these instructions. Mounting, installation and maintenance are to

be performed by qualified personnel only.

MSE 1201

MSE 1201

ID 747501-01

ID 747501-02

Power input

AC 100 V ... 240 V (±10 %)

50 Hz ... 60 Hz (±2 %)

(max. 108 W)

Rated power output

50.4 W

Replaceable fuse

T 1 A / 250 V, 5 mm x 20 mm Qty. 2

Data transfer

Standard Ethernet, IEEE 802.3

Addressing

Fixed IP address or DHCP

Operating temperature

0 °C ... 45 °C

Storage temperature

-20 °C ... 70 °C

Relative humidity

80 %

Altitude

2000 m

Degree of protection

IP40 IP65

Overvoltage category

II, intended to be supplied from the building wiring

Pollution degree

2

Mass

720 g 960 g

19

19” / 483 mm

5. Mounting

The following items are included with the product:

MSE 1201 module

Size 3 Size 2 Size 1

Installation Instructions

Cable mounting hardware kit

Power connector, included with MSE 1201 (ID 747501-01)

Left end cover kit

Right end cover kit

Do not mount in a position that makes it difficult to access the power switch or

power cable.

MSE 1000 modules are designed to be mounted on a standard 35 mm, DIN EN 50022

rail in an electrical cabinet or on a mounting stand (accessory). The individual modules are

plugged into each other and fixed together with a lock creating a module chain.

19”electrical cabinet mounting

In its basic configuration, the MSE 1000 consists of a power supply module and a base

module. It can be expanded by further modules as needed. In all, up to 250 axes or

channels can be configured.

Multiple power supply modules may be needed based on the power consumption of the

modules following the power supply in the module chain and any equipment connected

to those modules. When the maximum power rating of a power supply module is reached

it is necessary to install another power supply module into the module chain. Refer to

“Specifications” on page 19 for maximum power consumption rating of power supply

modules.

Notice

Mounting stand (accessory)

Refer to the MSE 1000 Product Information (ID 736907-xx) for power

consumption calculation examples.

Module sizes Size 1 Size 2 Size 3

Width

53 mm 106 mm 159 mm

20

Mounting a module

Notice

A power supply module must always be to the left of any modules it is

powering in the module chain. Once the maximum power consumption rating

of a power supply module is reached, install another power supply module into

the module chain.

To mount a module:

Verify all power switches are in the off position (if applicable) and power is removed

Mounting a module

from all power supply modules in the module chain

Align the bottom edge of the DIN rail with the bottom channel

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of the module

Gently apply upward pressure, depressing the DIN rail spring

15

and inserting the DIN

rail into the bottom channel

16

of the module

While maintaining upward pressure, rotate the top of the module towards the DIN rail

until the top channel

14

of the module is aligned above the DIN rail

Gently release the upward pressure, locking the module onto the DIN rail

21

Connecting modules

Notice

This product contains components that can be damaged by electrostatic

discharge (ESD). Observe precautions for handling ESD sensitive devices and

never touch connector pins unless properly grounded.

Observe ESD handling precautions

To connect modules:

Verify all power switches are in the off position (if applicable) and power is removed

from all power supply modules in the module chain

Slide the right module to the left until the lock tab

7

of the left module engages with

the lock tab receiver

12

of the right module

Installing end covers

Connecting modules

Left and right end cover kits are provided with each power supply module for covering

open module ends.

Insert the left end cover into the left side of the first power supply module in the chain

Insert 19 mm end cover screws through the end cover mounting holes and into the end

cover screw holes

18

on the module

Using a cross-head screwdriver, tighten the screws

Installing end covers

Install the right end cover onto the right side of the last module in the chain using the

provided 9 mm screws and following the instructions given above

22

Installing cable mounting hardware

A cable mounting hardware kit is provided with each module for routing cables. Each kit

contains two sets of mounting hardware.

Insert the M3 hex nut into the cable mounting slot

20

on the bottom of the module

Insert the M3 screw through the cable tie holder and fasten to the M3 hex nut using a

cross-head screwdriver

Insert the cable tie through the cable tie holder and fasten cables with cable tie

Releasing a module

Verify all power switches are in the off position (if applicable) and power is removed

from all power supply modules in the module chain

Press a flat-edge screwdriver into the lock tab receiver

12

opening at the top left of

the right hand module and press down on the lock tab

7

of the left hand module to

release the module

Gently apply upward pressure, depressing the DIN rail spring

15

While keeping upward pressure, rotate the top of the module away from the DIN rail

Releasing a module

Gently release the upward pressure, releasing the module from the DIN rail

23

6. Installation

Interfaces

Power indicator LED

The safety of any system incorporating the use of this product is the

1

responsibility of the assembler or installer of the system.

Network indicator LED

2

Notice

F1: Replaceable fuse holder

3

9

10

Do not engage, or disengage any connections while the unit is under power.

Damage to internal components may result.

X100: Power connector

4

S1: Power switch

5

Electrical connection

Module connectors

8

19

Warning! Risk of electrical shock

A risk of electrical shock exists if this product is not properly grounded.

X110: Power connector

11

To avoid the hazard, always use a 3-conductor (grounded) power cord and

ensure the ground is properly wired to the building installation.

Power cord

Warning! Risk of fire

A risk of fire exists if a power cord not meeting minimum specifications is

used.

To avoid the hazard, always use power cords that meet or exceed the minimum

listed specifications.

747501-01 747501-02

L:

Line voltage (brown)

N:

Neutral (blue)

Protective conductor (ground)

terminal (green/yellow)

3-conductor (grounded)

2

Min. cable cross section: 0.75 mm

Max. cable length: 3 m

24

Wiring the power connector (ID 747501-01)

The MSE 1201 includes a power connector that needs to be wired to a suitable power

cord; see Power cord on the previous page.

To wire the power connector:

Verify that the power cord is not plugged into the main power supply

Wire the power connector according to the illustration on the right

Connecting a power cord

To connect a power cord (ID 747501-01):

Verify that the power switch is in the off position

Verify that the power cord is not plugged into the main power supply

Insert the female end of the power cord into the power connector

4

on the front of

the module

Wiring the power connector

To connect a power cord (ID 747501-02):

ID 747501-01

Verify that there is no power at the source

Wire the power cable to the source

7. Initial power-up

To power-up the system (ID 747501-01):

Press the On (supply) side of the power switch to power-up the system

To power-up the system (ID 747501-02):

Turn power on for the system

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8. Maintenance

The maintenance procedures described in these instructions may be required

during installation of the product. For additional maintenance information, refer to

the Operating Instructions (ID 1066850-xx).

Cleaning

Warning! Risk of electrical shock

While cleaning it is possible to conduct electricity from hazardous live parts if

liquid enters the product.

To avoid the hazard, always power off the product, disconnect the power cable

and never use a cloth that is dripping or saturated with water.

Notice

Never use abrasive cleaners, strong detergents or solvents to avoid damage to

the product.

To clean:

Verify power is removed from all power supply modules in the module chain

Wipe exterior surfaces with a cloth dampened with water and a mild household

detergent

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Replacing a fuse

3

Warning! Risk of electrical shock

When replacing a fuse it is possible to touch hazardous live parts.

To avoid the hazard, always power off the unit and disconnect the power cable.

Notice

Use only replacement fuses meeting rated specifications to avoid damage to

the product.

To replace a fuse (ID 747501-01):

Verify that the power switch is in the off position

Disconnect the power cable from the source of power

Fuse holder

Press the fuse holder release until the retaining mechanism is disengaged

ID 747501-01

Remove the fuse holder and replace the fuse

9

10

Re-insert the fuse holder and gently press in until the retaining mechanism is engaged

To replace a fuse (ID 747501-02):

Verify power is removed from the module

Insert a flat-edge screwdriver into the slot on the fuse holder and turn counterclockwise

to disengage the fuse holder

Remove the fuse holder and replace the fuse

Re-insert the fuse holder and turn clockwise with flat-edge screwdriver until re-engaged

Fuse holder

ID 747501-02

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