HEIDENHAIN MSE 1202: MSE 1202 Installation Instructions

English

MSE 1202

Installation Instructions

Operating Instructions available at www.heidenhain.de

1. How to use these instructions

Contents

The installation instructions contained in this document provide the information necessary

How to use these instructions .................16

to install this product. This information is just a part of the information available in the

Model information ....................................18

Operating Instructions (ID 1066850-xx). The Operating Instructions can be downloaded

Safety ........................................................18

from www.heidenhain.de.

Specifications ............................................19

These instructions are intended for use by personnel qualified to install and maintain the

Mounting ................................................... 20

HEIDENHAIN MSE 1000.

Installation .................................................24

A qualified person is someone whose technical education, knowledge and experience,

Initial power-up ..........................................25

as well as knowledge of the relevant system of rules qualifies the person to evaluate the

delegated task and recognize possible hazards.

Maintenance .............................................26

16

Messages shown in these instructions

The following examples show how safety, property damage and general advice messages

are shown in these instructions. Read and understand these types of messages before

proceeding to prevent personal injury or property damage.

Messages about other safety messages. These supplemental directives do

not address specific hazards, but instead provide information that promotes

awareness and use of specific safety messages.

Warning!

Messages that provide information about the nature of a hazardous situation,

the consequences of not avoiding a hazardous situation, and methods for

avoiding a hazardous situation.

Notice

Messages that provide information primarily about situations that can lead to

property damage, the potential consequences of not avoiding the situations, or

methods for avoiding the situations and general advice messages.

Fonts used in these instructions

Items of special interest or concepts that are emphasized to the user are shown in bold

type.

17

2. Model information

9

This guide covers specifications, mounting and installation for the following models:

Product name ID

Product name ID

MSE 1202 747502-01

ID label

Notice

13

Verify that these Installation Instructions are valid by matching the Index on the



label

13

with the Index listed at www.heidenhain.de. If these instructions are

not valid, download the applicable Installation Instructions from

www.heidenhain.de.

Index

An index may not be present on all products.

Index label

3. Safety

Safety symbols

The following messages provide safety information for preventing personal injury and

Where the following safety symbols

product damage:

appear on the product they alert you to

important safety information.

Read and understand these instructions before use to avoid the possibility of

personal injury or death.

Symbol description

Refer to the accompanying

3

Do not open the unit. There are no serviceable items inside.

information or

documentation to protect

against personal injury or

The protection provided by the equipment may be impaired if used in a manner

damage to the unit

not specified. Do not use this product in any way other than its intended use.

Notice

For safety, operation and handling of the unit, keep this document for future

reference. This document must be kept within reaching distance of the product.

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4. Specifications

The MSE 1000 is an advanced system for performing production integrated

measurements at high levels of precision and accuracy. The modules described in these

instructions are designed for indoor use only. The MSE 1000 components shall only be

installed as described in these instructions. Mounting, installation and maintenance are to

be performed by qualified personnel only.

MSE 1202

ID 747502-01

Power input

DC 24 V (±10 %)

(max. 72 W)

Rated power output

72 W

Replaceable fuse

T 3.15 A / 250 V, 5 mm x 20 mm

Data transfer

Standard Ethernet, IEEE 802.3

Addressing

Fixed IP address or DHCP

Operating temperature

0 °C ... 45 °C

Storage temperature

-20 °C ... 70 °C

Relative humidity

 80 %

Altitude

 2000 m

Degree of protection

IP65

Overvoltage category

II, intended to be supplied from the building wiring

Pollution degree

2

Mass

560 g

19

19” / 483 mm

5. Mounting

Do not mount in a position that makes it difficult to access the power cable.

Size 3 Size 2 Size 1

MSE 1000 modules are designed to be mounted on a standard 35 mm, DIN EN 50022

rail in an electrical cabinet or on a mounting stand (accessory). The individual modules are

plugged onto each other and fixed together with a lock creating a module chain.

In its basic configuration, the MSE 1000 consists of a power supply module and a base

module. It can be expanded by further modules as needed. In all, up to 250 axes or

channels can be configured.

Multiple power supply modules may be needed based on the power consumption of the

modules following the power supply in the module chain and any equipment connected

to those modules. When the maximum power rating of a power supply module is reached

it is necessary to install another power supply module into the module chain. Refer to

“Specifications” on page 19 for maximum power consumption rating of power supply

19”electrical cabinet mounting

modules.

Notice

Refer to the MSE 1000 Product Information (ID 736907-xx) for power

consumption calculation examples.

Module sizes Size 1 Size 2 Size 3

Width

53 mm 106 mm 159 mm

Mounting stand (accessory)

20

Mounting a module

Notice

A power supply module must always be to the left of any modules it is

powering in the module chain. Once the maximum power consumption rating

of a power supply module is reached, install another power supply module into

the module chain.

To mount a module:

 Verify power is removed from all power supply modules in the module chain

Mounting a module

 Align the bottom edge of the DIN rail with the bottom channel

12

of the module

 Gently apply upward pressure, depressing the DIN rail spring

11

and inserting the DIN

rail into the bottom channel

12

of the module

 While maintaining upward pressure, rotate the top of the module towards the DIN rail

until the top channel

10

of the module is aligned above the DIN rail

 Gently release the upward pressure, locking the module onto the DIN rail

21

Connecting modules

Notice

This product contains components that can be damaged by electrostatic

discharge (ESD). Observe precautions for handling ESD sensitive devices and

never touch connector pins unless properly grounded.

Observe ESD handling precautions

To connect modules:

 Verify power is removed from all power supply modules in the module chain

 Slide the right module to the left until the lock tab

6

of the left module engages with

the lock tab receiver

8

of the right module

Installing end covers

Left and right end cover kits are provided with each power supply module for covering

Connecting modules

open module ends.

 Insert the left end cover into the left side of the first power supply module in the chain

 Insert 19 mm end cover screws through the end cover mounting holes and into the end

cover screw holes

14

on the module

 Using a cross-head screwdriver, tighten the screws

Installing end covers

 Install the right end cover onto the right side of the last module in the chain using the

provided 9 mm screws and following the instructions given above

22

Installing cable mounting hardware

A cable mounting hardware kit is provided with each module for routing cables. Each kit

contains two sets of mounting hardware.

 Insert the M3 hex nut into the cable mounting slot

16

on the bottom of the module

 Insert the M3 screw through the cable tie holder and fasten to the M3 hex nut using a

cross-head screwdriver

 Insert the cable tie through the cable tie holder and fasten cables

Releasing a module

 Verify power is removed from all power supply modules in the module chain

 Press a flat-edge screwdriver into the lock tab receiver

8

opening at the top

left of the right hand module and press down on the lock tab

6

of the left hand

module to release the module

 Gently apply upward pressure, depressing the DIN rail spring

11

 While keeping upward pressure, rotate the top of the module away from the DIN rail

 Gently release the upward pressure, releasing the module from the DIN rail

Releasing a module

23

6. Installation

Interfaces

Power indicator LED

The safety of any system incorporating the use of this product is the

1

responsibility of the assembler or installer of the system.

Network indicator LED

2

Notice

F2: Replaceable fuse holder

4

Do not engage, or disengage any connections while the unit is under power.

Damage to internal components may result.

X120: Power connector

5

Electrical connection

Module connectors

7

15

Warning! Risk of electrical shock

A risk of electrical shock exists if this product is not properly grounded.

Power cord

To avoid the hazard, always use a 3-conductor (grounded) power cord and

ensure the ground is properly wired to the building installation.

Warning! Risk of fire

A risk of fire exists if a power cord not meeting minimum specifications is

used.

To avoid the hazard, always use power cords that meet the specifications listed

in the Power cord table on the right.

1

DC 24 V

3

0 V

4

Protective conductor (ground)

terminal

2

Min. wire cross section: 0.24 mm

2

Max. wire cross section: 0.35 mm

24

Wiring the power connector

The MSE 1202 includes a female M8 connector (ID 1071955-01) that needs to be wired to

a suitable power cord; see “Power cord” on page 24. Replacement connectors can be

purchased from HEIDENHAIN.

To wire the power connector:

 Verify that the power cord is not plugged into the main power supply

 Wire the power connector according to the illustration on the right

Connecting a power cord

To connect a power cord:

 Verify that the power cord is not plugged into the main power supply

Wiring the M8 power connector

 Align the cable connector with the module connector

 Insert the power cord connector into the power connector

5

on the front of the

module

 Hand tighten the M8 connector onto the module

7. Initial power-up

To power-up the system:

 Turn power on for the system

25