HEIDENHAIN IK 5394-3D Installation: IK 5000 QUADRA-CHEK Installation Instructions

IK 5000 QUADRA-CHEK

Installation Instructions

Operating Instructions available at www.heidenhain.de

2. Model information

This guide covers multiple products. Whenever possible the product name shown on

the cover page is used. When a feature pertains to a specific product variant the specific

product name or the product name and the ID are shown.

This guide covers specifications, mounting and installation for the following models:

Connector IK 529x IK 529x IK 539x IK 539x IK 549x IK 549x IK 549x IK 559x

Axes XYZ

A • • • • • • • •

Axes Q

H Optional Optional Optional Optional - Optional Optional Optional

Optical edge

P, R - - • - • - - -

detector

Light control

K - - - Optional - Optional Optional •

Zoom control

N - - - Optional - Optional Optional Optional

Touch probe

M - • - • - - • TP200

CNC XYZ

B - - - - • • • •

CNC Q

J - - - - - Optional Optional Optional

ID

678414-xx 678415-xx 678416-xx 678417-xx,

678419-xx 678420-xx 678421-xx 678422-xx

678418-xx

Index

- - - - - - - -

Notice

L

Verify that these Installation Instructions are valid by matching the Index on

Product name

IK xxxx QUADRA-CHEK

the label L with the Index listed at www.heidenhain.de. If these instructions

ID

ID 123456-xx xx

are not valid, download the applicable Installation Instructions from

SN 12 345 678 x

www.heidenhain.de.

An index may not be present on all products.

Index



ID label, Located on back of card

Safety

The following messages provide safety information for preventing personal injury and

product damage:

Read and understand these instructions before use to avoid the possibility of

personal injury or death.

The protection provided by the equipment may be impaired if used in a manner

not specified. Do not use this product in any way other than its intended use.

Notice

For safety, operation and handling of the product, keep this document for

future reference. This document must be kept within reaching distance of the

product.

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IK 5000 QUADRA-CHEK

Installation Instructions

Operating Instructions available at www.heidenhain.de

3. Specifications

®

The IK 5000 QUADRA-CHEK is a family of Windows

PC based products for conducting

precision dimensional measurements of 2D and 3D parts on comparators, coordinate

measuring systems and measuring microscopes. Systems are available in versions for 3

or 4 axes and support manual part positioning and measurement under user control, or

CNC part positioning and automated measurement under program control. This product

is designed for indoor use only. The IK 5000 QUADRA-CHEK components shall only

be installed as described in these instructions. Installation and maintenance are to be

performed by qualified personnel only.

Specifications

Power input

PCI connector to PC

G: DC 5 V (± 5 %), DC 12 V (± 5 %), DC -12 V (± 5 %)

IK 5000 card power connector

E : DC 5 V (± 5 %), DC 12 V (± 5 %)

Input frequency XYZ

A

, Q

H

:

» 1 V

PP

differential: max. 3.6 MHz

« TTL differential: max. 5.1 MHz

« TTL single-ended: max. 2.2 MHz

Power consumption

IK 5000 card +12 V: 3600 mW

-12 V: 1200 mW

+5 V: 6250 mW

+3.3 V: 1650 mW

total: 12700 mW

XYZ

A

, Q

H

: max. 375 mW

XYZ

B

: max. 650 mW

Q

J

: max. 500 mW

Zoom

N

: rated 600 mW

Light

K

: rated 800 mW

Specification: PCI local bus Spec. Rev. 2.2

Connector: PCI V / 32-bit connecting element

PCI component: PCI 9030 from PLX, target interface (slave)

Identifier in component PCI 9030

Vendor ID: 0x10B5

Device ID: 0x2065

Environmental conditions

Operating temperature: 0 °C ... 55 °C

Storage temperature: -30 °C ... 70 °C

Relative humidity:  80 %

ID 678417-xx

ID 678418-xx

ID 678414-xx

ID 678416-xx

ID 678420-xx

ID 678415-xx

ID 678419-xx

ID 678421-xx ID 678422-xx

Mass: 122 g 184 g 150 g 190 g

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IK 5000 QUADRA-CHEK

Installation Instructions

Operating Instructions available at www.heidenhain.de

4. Installation

Read and understand the OEM system manufacturer Operating Instruction and

the PC manufacturer Operating Instruction before beginning the installation to

avoid the possibility of personal injury or death.

The safety of any system incorporating the use of this product is the

responsibility of the assembler or installer of the system.

Notice

Do not engage, or disengage any connections while the unit is under power.

Damage to internal components may result.

Interfaces

Interface connections Interface connections Interface connections

X,Y and Z Encoder and foot switch

IK 5000 card PCI connector to PC

Camera zoom control output

A

G

N

inputs

motherboard

X,Y and Z axis CNC control outputs

Q axis encoder input

Comparator light source input for

B

H

P

optical edge detection

IK 5000 card connection to Flyout

DIP switches for interpolation

Comparator screen sensor input for

C

I

R

connectors

H

and

J

settings

optical edge detection

IK 5000 card connection to Flyout

Q axis CNC control output

Optical daughter board optical cables

D

J

T

connector

K

through connectors

P

and

R

to

the comparator light source and

screen sensor

IK 5000 card power connector

Video light outputs

TP200 daughter board connection to

E

K

V

flyout connector

M

IK 5000 card connection to flyout

Touch probe input

RS-232 PC motherboard connector

F

M

W

connector

N

Minimum system requirements

Component w/o 3D profiling w/ 3D profiling

PC

2.66 GHz dual-core Pentium 2.8 GHz quad-core Pentium

Operating System

Windows XP

(OS)

Windows Vista 32-bit

Windows 7 32-bit, 64-bit

Windows 8 32-bit, 64-bit

RAM

1GB 2GB

Available Hard Disk

500MB 1GB

PCI

1 PCI slot and 1 to 3 additional empty slots (depending on the

version)

Video Display Unit

1024 x 768 resolution

Windows users rights

Administrator

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IK 5000 QUADRA-CHEK

Installation Instructions

Operating Instructions available at www.heidenhain.de

PC card and flyout installation

Warning! Risk of electrical shock

A risk of electrical shock exists if the OEM system or PC power is on.

To avoid the hazard, verify that the OEM system and PC power is off before

opening the PC enclosure..

Warning! Risk of electrical shock

A risk of electrical shock exists if the OEM system and PC are not properly

grounded.

To avoid the hazard, always use a 3-conductor (grounded) power cord and

ensure the ground is properly wired to the building installation.

Notice

This product and the PC contain components that can be damaged by

electrostatic discharge (ESD). Observe precautions for handling ESD

sensitive devices and never touch connector pins unless properly grounded.

The installation of the IK 5000 PC card and associated flyouts requires only a screwdriver

and personal antistatic protection.

Prepare the PC

 Shut down the PC

 Disconnect the power cord from the PC

 Open the PC enclosure. Refer to the PC manufacturer’s Operating Instructions for

enclosure access instructions.

 Remove any covers or panels to gain access to the motherboard PCI expansion slots

Remove flyout blanks

 Remove flyout blanks from the PC to accommodate the flyouts required for the specific

IK 5000 QUADRA-CHEK system

Set interpolation

XYZ

A and Q H « 1 V

PP

encoder signals are interpolated. Interpolation can be

changed by the DIP switch settings on the IK 5000 QUADRA-CHEK card.

 Using the point of a small screwdriver, change dip switch settings to the desired

interpolation. Refer to the Interpolation settings table below.

Interpolation settings

Possible settings for each switch pair (1-2, 5-6) using switch pair 1-2 as an example pair:

X20 Interpolation

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Observe ESD handling precautions

I

X100 Interpolation

1 2

1 2

X50 Interpolation

(Factory default)

1 2

Y X

DIP switches

IK 5000 QUADRA-CHEK

Installation Instructions

Operating Instructions available at www.heidenhain.de

Install the IK 5000 card

Do no touch the PCI edge connector

G while installing the IK 5000 card.

 Carefully plug the IK 5000 card into a PCI slot location. Limit card handling to the card

edges as much as possible and secure the card with a bracket screw.

Install flyouts

 Install the flyouts into the appropriate locations and secure with bracket screws

Connect flyout cables to the card

 Plug the internal flyout cables for the appropriate card connectors into connectors

C , D , F and V with the cable connector flanges facing down. Refer to the Card,

Flyout and Connector Configuration diagrams on earlier pages for the correct and

required cable connections.

Connect the PC internal power supply to the card

 Plug the 4-pin power cable from the PC internal power supply into the power connector

E at the top of the card making sure that the PC power supply connector’s retaining

clip is facing the card

Close the PC enclosure

 Confirm that all cards, cable connections and flyouts are securely fastened and then

replace the PC covers or panels

Connect all other system hardware

 Refer to the Card, Flyout and Connector configuration diagram for the specific system

and connect all other system hardware to the IK 5000 QUADRA-CHEK card, flyouts and

PC connectors.

Connecting a PC power cord

To connect a PC power cord:

 Verify that the PC power switch is in the off position

 Verify that the PC power cord is not plugged into the main power supply

 Insert the female end of the PC power cord into the PC power connector on the rear of

the PC

5. Initial power-up

Refer to the PC manufacturer’s Operating Instructions for power-up instructions.

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