Alexika HBC 5 control – page 2
Manual for Alexika HBC 5 control
21
Die NAMUR-Befehle und die zusätzlichen
IKA
®
- spezifischen Befehle dienen nur als Low Level Befehle zur Kommunikati-
on zwischen Gerät und PC. Mit einem geeigneten Terminal bzw. Kommunikationsprogramm können diese Befehle direkt
an das Gerät übertragen werden. Labworldsoft ist ein komfortables
IKA
®
-Software Paket unter MS Windows zur Steu-
erung des Gerätes und zur Erfassung der Gerätedaten, das auch grafische Eingaben von z.B. Drehzahlrampen erlaubt.
Befehle
Befehle
Funktion
IN_PV_1
Die externe Ist-Temperatur lesen
IN_PV_2
Die interne Ist-Temperatur lesen
IN_PV_3
Die Ist-Sicherheitstemperatur lesen
IN_PV_4
Die Ist-Pumpendrehzahl lesen
IN_SP_1
Temperaturregelung lesen
0: interne Regelung
1: externe Regelung
IN_SP_3
Die Soll-Sicherheitstemperatur lesen
IN_SP_4
Die Soll-Pumpendrehzahl lesen
IN_TMODE
Temperaturregelung lesen
0: interne Regelung
1: externe Regelung
OUT_SP_1 xxx
Die interne Soll-Temperatur XXX einstellen (0: interne Regelung)
Die externe Soll-Temperatur XXX einstellen (1: externe Regelung)
OUT_SP_12@n
Setzen der WD-Sicherheitstemperatur mit Echo des gesetzten Wertes
OUT_SP_4 xxx
Pumpendrehzahl XXX einstellen
OUT_SP_42@n
Setzen der WD-Sicherheitsdrehzahl mit Echo
des gesetzten Wertes
IN_STATUS
Status-Bits
OUT_TMODE_0
Auf interne Temperaturregelung einstellen
OUT_TMODE_1
Auf externe Temperaturregelung einstellen
OUT_WD1@n
Started den Watchdog-Modus 1 und setzt die Watchdogzeit auf n (20...1500) Sekunden.
Echo der Watchdogzeit.
Bei einem WD1-Ereignis werden die Heiz- und Pumpenfunktion ausgeschaltet.
Dieser Befehl muss immer innerhalb der Watchdogzeit gesendet werden.
OUT_WD2@n
Started den Watchdog-Modus 2 und setzt die Watchdogzeit auf n (20...1500) Sekunden.
Echo der Watchdogzeit.
Bei einem WD2-Ereignis wird die Soll-Temperatur auf die WD-Sicherheitstemperatur und die Soll-
Pumpendrehzahl auf WD-Sicherheitsdrehzahl geändert.
Dieser Befehl muss immer innerhalb der Watchdogzeit gesendet werden.
RESET
Die PC-Steuerung zurücksetzen und die Gerätefunktionen stoppen.
START_1
Die Heizfunktion starten
START_4
Die Pumpenfunktion starten
STOP_1
Die Heizfunktion stoppen
STOP_4
Die Pumpenfunktion stoppen
Fig. 26
PC 1.1 Kabel
Erforderlich zur Verbindung des RS 232-Anschlusses (
10
) mit einem PC.
1
2 RxD
3 TxD
4
5 GND
6
7 RTS
8 CTS
9
1
RxD 2
TxD 3
4
GND 5
6
RTS 7
CTS 8
9
PC
1
2
3
4
5
6
7
8
9
9
8
7
6
5
4
3
2
1
22
USB Mikro B
USB Mikro A
Anschlussmöglichkeit WiCo an Station:
Anschlussmöglichkeit Station an den Computer:
A
USB Mikro B
USB A
9-poligen RS 232
9-poligen RS 232
A
USB Mikro B
USB A
A
9-poligen RS 232
9-poligen RS 232
USB Mikro B
USB A
Fig. 28
USB
Mikro B
Micro A
RS 232
USB
USB A
oder
Mikro B
USB
USB A
Mikro B
RS 232
USB
USB A
oder
Mikro B
Multifunktions-Anschluss:
1 M1 Ausgang Ventil + (+24Vdc/max. 0.8A)
2 M1 Ausgang Ventil - (max. 24Vdc/max. 0.8A)
3 M2 Ausgang Alarm/Schalter Kontakt 1 (max. 30Vdc/ac/max. 1A)
4 M2 Ausgang Alarm/Schalter Kontakt 2 (max. 30Vdc/ac/max. 1A)
5 M3 Eingang Standby + (+5V ca. 10mA)
6 M3 Eingang Standby - (0V nur für Standby)
7 --- (reserviert für spätere Verwendung, nicht anschließen!)
8 --- (reserviert für spätere Verwendung, nicht anschließen!)
1
2
3
4
5
6
7
8
Fig. 29
Fig. 27
23
Instandhaltung und Reinigung
Das Gerät arbeitet wartungsfrei. Es unterliegt lediglich der
natürlichen Alterung der Bauteile und deren statistischer
Ausfallrate.
Reinigung
Zum
Reinigen den Netzstecker ziehen.
Reinigen Sie
IKA
®
-Geräte nur mit von
IKA
®
freigegebenen
Reinigungsmittel.
Verschmutzung
Reinigungsmittel
Farbstoffe
Isopropanol
Baustoffe
Tensidhaltiges Wasser/Isopropanol
Kosmetika
Tensidhaltiges Wasser/Isopropanol
Nahrungsmittel
Tensidhaltiges Wasser
Brennstoffe
Tensidhaltiges Wasser
Bei nicht genannten Stoffen fragen Sie bitte bei unserem
Anwendungstechnischen Labor nach.
Tragen Sie zum Reinigen des Gerätes Schutzhandschuhe.
Elektrische Geräte dürfen zu Reinigungszwecken nicht in
das Reinigungsmittel gelegt werden.
Beim Reinigen darf keine Feuchtigkeit in das Gerät dringen.
Bevor eine andere als die vom Hersteller empfohlene Reini-
gungs- oder Dekontaminierungsmethode angewandt wird,
hat sich der Benutzer beim Hersteller zu vergewissern, dass
die vorgesehene Methode das Gerät nicht zerstört.
Ersatzteilbestellung
Bei Ersatzteilbestellungen geben Sie bitte Folgendes an:
- Gerätetyp
- Fabrikationsnummer des Gerätes, siehe Typenschild
- Positionsnummer und Bezeichnung des Ersatzteiles,
siehe
www.ika.com
- Softwareversion.
Reparaturfall
Bitte senden Sie nur Geräte zur Reparatur ein, die
gereinigt und frei von gesundheitsgefährdenden
Stoffen sind.
Fordern
Sie hierzu das Formular “
Unbedenklichkeits-
bescheinigung
“ bei
IKA
®
an, oder verwenden Sie den
download Ausdruck des Formulares auf der
IKA
®
Website
www.ika.com
.
Senden Sie im Reparaturfall das Gerät in der Originalver-
packung zurück. Lagerverpackungen sind für den Rück-
versand nicht ausreichend. Verwenden Sie zusätzlich eine
geeignete Transportverpackung.
24
Fehlercodes
Wenn ein Fehler auftritt, wird dieser durch einen Fehlercode im Display angezeigt.
Gehen Sie dann wie folgt vor:
Gerät am Geräteschalter ausschalten
Korrekturmaßnahmen treffen
Gerät erneut starten
Fehlercode Effekt
Ursache
Lösung
Error 01
Pumpe aus
Heizung aus
Kein externer Temepratursensor
- Diesen Sensor prüfen
Error 02
Pumpe aus
Heizung aus
Motorüberstrom (Nennstrom)
- Die Drehzahl des Pumpenmotors reduzieren
- Flüssigkeit mit niedrigerer Viskosität verwenden
- Prüfen, ob das Pumpenlaufrad blockiert ist
Error03
Pumpe aus
Heizung aus
Motorüberstrom (Max. Strom)
- Die Drehzahl des Pumpenmotors reduzieren
- Flüssigkeit mit niedrigerer Viskosität verwenden
- Prüfen, ob das Pumpenlaufrad blockiert ist
Error04
Pumpe aus
Heizung aus
Hall-Signal des Motors fehlt
- Die Drehzahl des Pumpenmotors reduzieren
- Flüssigkeit mit niedrigerer Viskosität verwenden
- Prüfen, ob das Pumpenlaufrad blockiert ist
Error 05
Pumpe aus
Heizung aus
Flüssigkeitsstand zu hoch
- Flüssigkeitsstand und Schwimmer prüfen
Error 06
Pumpe aus
Heizung aus
Flüssigkeitsstand zu niedrig
- Flüssigkeitsstand und Schwimmer prüfen
Error 07
Pumpe aus
Heizung aus
Zu hohe
Netzspannung
- Die Netzstromversorgung prüfen
Error 08
Pumpe aus
Heizung aus
Zu niedrige
Netzspannung
- Die Netzstromversorgung prüfen
Error 09
Pumpe aus
Heizung aus
Geräteinnentemperatur zu hoch
- Die Umgebungstemperatur prüfen und das Gerät
abkühlen lassen
Error 10
Pumpe aus
Heizung aus
Ausfall der PC-Kommunikation
- Das Kommunikationskabel prüfen
Error 11
Pumpe aus
Heizung aus
Temperaturdifferenz zwischen
Regelfühler und Sicherheitsfühler
zu groß
- Sicherheitstemperaturkreis und Badflüssigkeit prüfen
Error 12
Pumpe aus
Heizung aus
Sicherheitstemperaturalarm
- Die Badtemperaturmessung prüfen
Error 13
Pumpe aus
Heizung aus
Heizelement durch Sicherheitskreis
ausgeschaltet
- Den Sollwert für die Sicherheitstemperatur und
den Flüssigkeitsstand prüfen
Error 14
Pumpe aus
Heizung aus
Lüfterfehler
- Den Lüfter prüfen und die Gitter auf der Rückseite
reinigen
Lässt sich der Fehler durch die beschriebenen Maßnahmen nicht beseitigen oder bei einem anderen Fehler:
- wenden Sie sich bitte an die
IKA
®
Serviceabteilung
- senden Sie das Gerät mit einer kurzen Fehlerbeschreibung ein.
25
Zubehör
IC control
HBC 5 control
HBC 10 control
Wasserbad, schützende Medien
AQ.1
Aquacide 1
•
•
•
Schläuche
LT 5.20
Metallschlauch (isoliert M16 x 1)
•
•
•
H.PVC.8
PVC-Schlauch (Nennweite 8)
•
•
•
H.PVC.12
PVC-Schlauch (Nennweite 12)
•
•
•
H.SI.8
Silikonschlauch (Nennweite 8)
•
•
•
H.SI.12
Silikonschlauch (Nennweite 12)
•
•
•
H.PTFE.8
PTFE-Schlauch (Nennweite 8)
•
•
•
H.PTFE.12
PTFE-Schlauch (Nennweite 12)
•
•
•
Isolierung von Rohrleitungen/Schläuchen
ISO. 8
Isolierung (8 mm)
•
•
•
ISO.12
Isolierung (12 mm)
•
•
•
Badgefäße
IB pro 12
Edelstahl-Bad
•
IB pro 20
Edelstahl-Bad
•
Brücken und Abdeckungen
BS.IC
Große Brücke (für
IB pro 12, IB pro 20
)
•
CM.IC
Große Abdeckung (für
IB pro 12
)
•
CL.IC
Große Abdeckung (für
IB pro 20
)
•
Zusätzliches Zubehör
RV 10.5003
Druckregelventil
•
•
•
RV 10.5002
Filter
•
•
•
Pt 100.30
Temperaturfühler
•
•
•
PC 1.1
Kabel (RS 232)
•
•
•
USB Kabel Mikro A – Mikro B 2.0
•
•
•
USB Kabel A – Mikro B 2.0
•
•
•
OS 1.0
Netzteil
•
•
•
RB 1
Battery Pack
•
•
•
LT 5.24
Schlauchadapter
•
•
•
Labworld
soft
®
•
•
•
Weiteres Zubehör finden Sie unter:
www.ika.com.
26
Technische Daten
IC control
HBC 5 control
HBC 10 control
Nennspannung
VAC
230 ±10% (EURO) ...115 ±10% (USA)
Frequenz
Hz
50/60
Max. Aufnahmeleistung
W
2650 (230 VAC)/1400 (115 VAC)
Arbeitstemperaturbereich (RT+10 bei 1000rpm)
°C
RT + 10 ... 250
Betriebstemperaturbereich (mit Fremdkühlung)
°C
- 20 ... 250
Temperaturkonstanz – Interne Temperaturregelung 70°C,
Wasser (nach DIN 12876)
K
± 0,01
Temperaturregelung
PID (Automatisch/Benutzereinstellung)
Temperaturmessung Absolute Genauigkeit
Intern (int) (über Kalibrierung abgleichbar)
Extern (ext) (über Kalibrierung abgleichbar)
K
K
± 0,2
± 0,2
Toleranz externer Temperaturfühler Pt 100.5 DIN EN
60751 Kl. A, ≤ ± (0,15 + 0,002 x |T|) z.B. bei 100 °C
maximal (über Kalibrierung (ext) abgleichbar)
K
± 0,35 (bei 100 °C)
Temperatureinstellung
Knopf auf der
Wi
reless
Co
ntroller (
WiCo
)
Auflösung der Temperatureinstellung
K
0,1
Temperaturanzeige
TFT LCD auf der
WiCo
Auflösung der Temperaturanzeige
K
0,01
Klasseneinteilung entsprechend DIN 12876-1
Klasse III (FL) geeignet für brennbare und nichtbrennbare Flüssigkeiten
Einstellbarer Sicherheitskreis
°C
0 ... 260
Sicherheitstemperaturanzeige
TFT LCD
Heizleistung
W
2500 (230 VAC)/1250 (115 VAC)
Pumpendrehzahl (einstellbar)
rpm
1000 ... 4600
Max. Pumpendruck/-sog
bar
0,7/0,4
Max. Durchfluss (bei 0 bar)
l/min
26
Badvolumen
I
-/-
5 – 7
8 – 11
Schutz vor zu niedrigem Füllstand
ja
Schnittstellen
RS 232, USB, Multi-Interface
zul. Einschaltdauer
%
100
Schutzart nach DIN EN 60529
IP 21
Schutzklasse
I
Überspannungskategorie
II
Verschmutzungsgrad
2
zul. Umgebungstemperatur
°C
+5 ... +40
zul. relative Feuchte
%
80
Abmessungen (B x T x H)
mm
285 x 291 x 313
275 x 500 x 406
275 x 510 x 456
Gewicht
kg
8,8
17,3
18,3
Geräteeinsatz über NN
m
max. 2000
Wireless Controller
zul. Einschaltdauer
%
100
max. Kommunikationsreichweite (gebäudeabhängig)
m
40
–
150
Abmessungen (B x T x H)
mm
160 x 37 x 105
Gewicht
kg
0,3
zul. Umgebungstemperatur
°C
+5 ... +40
zul. relative Feuchte
%
80
Schutzart nach DIN EN 60529
IP 42
Schnittstelle
USB
RB 1 Battery pack
Spannung
V
3,7
Batterie Kapazität
mAh
2000
Ladezeit
h
4,5
Arbeitszeit
h
15
Batterietyps
Lithium-Polymer
Technische Änderung vorbehalten!
27
Gewährleistung
Entsprechend den
IKA
®
-Verkaufs- und Lieferbedingungen
beträgt die Gewährleistungzeit 24 Monate. Im Gewährleis-
tungsfall wenden Sie sich bitte an Ihren Fachhändler. Sie
können aber auch das Gerät unter Beifügung der Liefer
-
rechnung und Nennung der Reklamationsgründe direkt an
unser Werk senden. Frachtkosten gehen zu Ihren Lasten.
Die Gewährleistung erstreckt sich nicht auf Verschleißteile
und gilt nicht für Fehler, die auf unsachgemäße Handha-
bung und unzureichende Pflege und Wartung, entgegen
den Anweisungen in dieser Betriebsanleitung, zurückzufüh-
ren sind.
Pumpenkennlinie
0,8
0,6
0,4
0,2
0,0
-0,2
-0,4
-0,6
5
10
15
20
30
Q [l/min]
P [bar]
Fig. 30
4600 rpm
3000 rpm
1000 rpm
Pumpenkennlinie gemessen mit Wasser
28
Contents
EN
Source language: German
Page
EC Declaration of Conformity ................................................................................................................29
Note for USA (FCC) ................................................................................................................................29
Note for Canada (IC) ..............................................................................................................................29
Explication of warning symbols ............................................................................................................29
Safety instructions ................................................................................................................................30
General information ......................................................................................................................................... 30
Fluids ................................................................................................................................................................ 31
Battery pack
RB 1
(for
Wi
reless
Co
ntroller) ...................................................................................................... 31
Correct use ............................................................................................................................................32
Use .................................................................................................................................................................. 32
Range of use (indoor use only) .......................................................................................................................... 32
Wireless remote control .................................................................................................................................... 32
Unpacking .............................................................................................................................................33
Unpacking ........................................................................................................................................................ 33
Delivery scope .................................................................................................................................................. 33
Preparations ..........................................................................................................................................33
Setting up ........................................................................................................................................................ 33
Connecting the tubings .................................................................................................................................... 33
Filling and draining ........................................................................................................................................... 34
Fluids ................................................................................................................................................................ 34
Cooling coil ...................................................................................................................................................... 35
Charging the Battery Pack
RB 1
(rechargeable battery) ..................................................................................... 35
Changing battery to
WiCo
............................................................................................................................... 35
WiCo
– holder
WH 10
.................................................................................................................................... 35
Operator panel and display ...................................................................................................................36
Station (IC station/HBC station)
.................................................................................................................. 36
Wi
reless
Co
ntroller
(WiCo)
.............................................................................................................................. 36
Commissioning ......................................................................................................................................37
Setting the safety temperature .............................................................................................................38
Useful information ................................................................................................................................38
Working with Wireless Controller (WiCo) ..............................................................................................39
Working screen at the time of delivery .............................................................................................................. 39
Explanation of symbols on the working screen .................................................................................................. 39
Menu navigation and structure ......................................................................................................................... 40
Menu (Details) .................................................................................................................................................. 42
Interface and output .............................................................................................................................45
Maintenance and cleaning ....................................................................................................................48
Error codes ............................................................................................................................................49
Accessories ............................................................................................................................................50
Technical data .......................................................................................................................................51
Warranty ...............................................................................................................................................52
Pump performance curve ......................................................................................................................52
29
EC Declaration of Conformity
Explication of warning symbols
DANGER
General hazard
This symbol identifies information
that is of vital importance for protecting your health
and safety
. Disregarding this information may lead to health impairment and injuries.
This symbol identifies information
that is of importance for the technically correct func-
tioning of the system
. Disregarding this information may result in damage to the instrument
or to system components.
This symbol indicates information
which is important for proper use and ensuring that the
operations of the instrument are performed efficiently
.
Failure to observe this informa-
tion may result in inaccurate results.
Danger
- Reference to exposure to a hot surface!
Hot surface!
DANGER
CAUTION
WARNING
We declare under our sole responsibility that this product corresponds to the regulations 2006/95/EC, 2004/108/EC,
1999/5/EC and 2011/65/EU and conforms with the standards or standardized documents: EN 61010-1, -2-010, -2-051;
EN 61326-1 and DIN 12876-1.
Bluetooth
®
module:
Directive: 1999/5/EC
Standards: EN 60950-1, EN 300328, EN 301489-17
Note for USA (FCC)
This equipment complies with Part 15 of the FCC rules. Any changes or modifications not expressly approved by the
Manufacturer could void the user's authority to operate the equipment. This device complies with Part 15 of the FCC
rules subject to the following two conditions:
(1) This device may not cause harmful interference, and
(2) This device must accept all interference received, including interference that may cause undesired operation.
NOTE:
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of
the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equip-
ment is operated in a commercial environment.
This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance
with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference in which case the user will be required to correct the interference
at his own expense.
Note for Canada (IC)
This device complies with Industry Canada license-exempt RSS standard(s). Operation is subject to the following two
conditions:
(1) This device may not cause interference
(2) This device must accept any interference, including interference that may cause undesired operation of the device.
This device complies with Health Canada’s Safety Code 6/IC RSS-210. The installer of this device should ensure that RF radiation
is not emitted in excess of the Health Canada’s requirement.
30
Safety instructions
General information
•
Read the operating instructions completely before
starting up and follow the safety instructions.
•
Keep the operating instructions in a place where it can be
accessed by everyone.
• Ensure that only trained staff work with the device.
•
Follow the safety instructions, guidelines, occupational
health, safety and accident prevention regulations.
• Set up the device in a spacious area on an even, stable,
clean, non-slip, dry and fireproof surface.
•
Do not operate the device in explosive atmospheres,
with hazardous substances.
•
Protect the device and accessories from bumping and
impacting.
•
Check the device and accessories for damage before
each use. Do not use damaged components.
• Safe operation is only guaranteed with the accessories
described in the ”
Accessories
” section.
• The socket for the mains cord must be easily accessible.
• Socket must be earthed (protective ground contact).
• The voltage stated on the type plate must correspond to
the mains voltage.
• The device can only be disconnected from the mains sup
-
ply by pulling out the mains plug or the connector plug.
• Disconnect the mains plug before attaching or changing
any accessories.
•
Disconnect the mains plug before cleaning, maintenance
or moving the circulator.
•
The device must only be opened by trained specialists,
even during repair. The device must be unplugged from
the power supply before opening. Live parts inside the
device may still be live for some time after unplugging
from the power supply.
Coverings or parts that can be re-
moved from the device without the
aid of any tools must be put back
on the device again to ensure safe operation, for exam-
ple to keep foreign objects and liquids, etc. from getting
into the device.
• The device may only be used as prescribed and as de
-
scribed in these operating instructions. This includes op-
eration by instructed specialist personnel.
• When using critical or hazardous materials in your pro
-
cesses,
IKA
®
recommends to use additional appropri-
ate measures to ensure safety in the experiment. For
example, users can implement measures that inhibit fire
or explosions or comprehensive monitoring equipment.
• Process pathogenic material only in closed vessels under
a suitable fume hood. Please contact
IKA
®
application
support if you have any question.
If the
OFF
switch is not within
reach when device is operating, an
EMERGENCY STOP
switch that
can be easily accessed must be installed in the work area.
• A laboratory circulator heats and circulates fluid accord
-
ing to specified parameters. This involves hazards due to
high temperatures, fire and general hazards due to the
device of electrical energy. The user is largely protect-
ed by the device of relevant standards. Further hazard
sources may arise due to the type of tempering fluid,
e.g. by exceeding or undercutting certain temperature
thresholds or by the breakage of the container and re-
action with the heat carrier fluid. It is not possible to
consider all eventualities. They remain largely subject to
the judgment and responsibility of the operator. For this
reason, it may become necessary for user to take other
precautionary safety measures.
• Insufficient ventilation may result in the formation of ex
-
plosive mixtures. Only use the device in well ventilated
areas.
The safety circuit (safe tempera-
ture) must be adjusted so that the
maximum permissible temperature
cannot be exceeded even in the event of a fault. Check
the safe temperature circuit on a regular basis (see sec-
tion "
Setting the safety temperature
").
• Securely fix the
IC control
immersion circulator for use
at the bath, so that it cannot tip over.
• Use suitable hoses for connection.
• Secure hoses and tubes against slippage and avoid
kinks.
• Check hoses, tubes and bath at regular intervals for pos
-
sible material fatigue (cracks/leaks).
• When device is used for external circulation, extra pre
-
caution must be taken for hot liquid leakage due to
damaged hose.
•
Mains cable should not get in contact with hot parts and
fluids.
• If you are using plastic bath, observe the permitted
working temperature range and fluids.
Do not start up the device if:
- It is damaged or leaking
- Cable (not only supply cable) is damaged.
•
Be careful when filling a hot bath.
At high operating temperatures, the
temperature of housing parts, sur-
faces and tubes can exceed 70 ° C.
It is dangerous to touch the heater.
The temperature of the heater can
be very high.
DANGER
DANGER
WARNING
DANGER
WARNING
DANGER
31
•
After a power failure during operation, the device may
start automatically (depending on operating mode).
• Transport the device with care.
• Do not transport or empty the bath while it is still hot.
This may result in accidents, especially scalding injuries.
Fluids
Only
use fluids, which fulfill the re
-
quirements for safety, health and
device compatibility. Be aware of
the chemical hazards that may be associated with the
bath fluid used. Observe all safety
warnings
for the fluids.
• Depending on the bath fluid used and the type of opera
-
tion, toxic or flammable vapors can arise. Ensure suit
-
able extraction.
• Do not use any fluid which may cause dangerous reac
-
tions during processing.
• Only use recommended bath fluid. Only use non-acid
and non corroding fluid.
Only process and heat up any fluid
that has a flash point higher than
the adjusted safe temperature limit
that has been set. The safe temperature limit must al-
ways be set to at least 25 ºC lower than the flash point
of the fluid used. Examine regularly the function of the
safety temperature limiter.
Never operate the device without
sufficient heat carrier fluid! You
should also be careful to ensure
that the minimum clearances and immersion depths in
the fluid are observed. Check the fluid level detection at
a regular basis (see the chapter "
Filling and draining
").
• Continuous monitoring of the bath and the filling level of
the bath fluid is required, especially at high temperatures.
• For optimum temperature stability, the fluids viscosity
should be 50 mm
2
/s or less at its lowest operating tem-
perature. This permits good fluid circulation and mini
-
mizes heating from the pump.
If water is used at higher tempera-
ture, there is heavy loss of fluid due
to the condensation of evapora-
tion steam.
•
Untreated tap water is not recommended. It is recom-
mended to use distilled water or high purity water (ion
exchangers) and add 0,1 g soda (sodium carbonate
Na
2
CO
3
) /liter, to reduce corrosive properties.
Risk of burning caused by vapor or
hot water at the outlet of the cool-
ing coil.
Do not use the cooling coil with wa-
ter at bath temperatures > 95° C.
For bath temperatures > 60°C make
sure that the flow rate through the
cooling coil is high enough.
Don't use following fluids:
- Untreated tap water
- Concentration of acids or bases
- Solutions with halides: chlorides, fluorides, bromides,
iodides or sulfur
- Bleach (Sodium Hypochlorite)
- Solution with chromates or chromium salts
- Glycerine
- Ferrous water.
When changing the bath fluid
from water to a heat transfer fluid
for temperatures above 100 °C, re-
move the remaining water from the complete system
(including hoses and external devices). When doing this,
also open the stopper and union nuts caps of the pump
outputs and inputs and blow compressed air through
all the pump outputs and inputs! Beware of the risk of
burning due to delay in boiling!
Battery pack RB 1 (for Wireless Controller)
If during operation the
battery
pack RB 1
(rechargeable battery)
becomes fully discharged, the de-
vice (
Station
) will continue to run or is shut down de-
pending on the value settings for "
Time Out
", "
Safe
Speed
" and "
Safe Temperature
". If the device is set so
that it continues to run when the battery of the
Wi
reless
Co
ntroller (
WiCo
) is fully discharged, the only means of
switching the station off are the "
safe STOP (C)
", "
ON/
OFF (A)
" key and the "
Mains switch (2)
"!
Please note the following safety
instructions for the battery pack
RB 1 (rechargeable battery):
• Keep the battery pack out of reach of children at all times.
• Store the battery pack in a cool, dry place.
• Never throw the battery pack into a fire. Keep it away
from direct sunlight and temperatures above 60 °C.
High temperatures will damage the battery pack and
render it unusable. Temperatures above 100 °C may
cause it to explode.
• Never throw the battery pack into water or expose it to
moisture. Water may lead to a short-circuit, causing the
battery pack to explode.
•
Do not deform or crush the battery pack or damage it in
any other way. This can cause battery fluid to leak and/
or the battery pack to explode.
• When not in use, keep battery packs away from pa
-
perclips, coins, keys, nails, screws or other small metal
objects which could cause the contacts to be bridged.
Short-circuiting may result in an explosion.
CAUTION
DANGER
WARNING
DANGER
CAUTION
DANGER
DANGER
CAUTION
WARNING
CAUTION
WARNING
32
• Explosion of a battery pack may release battery fluid and
cause a fire.
• The lithium polymer battery pack must only be used and
charged in
IKA
®
products designed for use with this
battery pack.
• When the battery pack is inserted it should slide in easily
and without resistance. Do not force it.
• If the battery pack is removed for an extended period
of time, store it in a sealed plastic bag to prevent short-
circuiting due to moisture or contact with metal com-
ponents.
• The operating temperature range of the battery pack is
from 0 °C to + 45 °C. Note that the battery pack capac-
ity will be reduced at temperatures below 20 °C.
•
Only the rechargeable battery types recommended in the
technical data may be used in the device!
Do not charge batteries that have leaked or that are
discolored, deformed or damaged in any other way.
Disposal instructions:
• When disposing of the
IKA
®
battery pack, please tape
over the contacts with adhesive tape to prevent short-
circuiting due to moisture or contact with metal compo-
nents. Short-circuiting may result in an explosion.
• Do not throw used battery packs into your household
waste. Dispose of them properly in accordance with stat-
utory regulations.
End users are obliged by law to return all used
disposable and rechargeable batteries. Throwing
them into the household waste is prohibited. Dis-
posable/rechargeable batteries containing harmful sub-
stances are marked with this symbol to indicate that they
may not be disposed of as household waste.
• You can return used disposable and rechargeable batter
-
ies free of charge to your local authority collection site
or to any battery retailer. In doing so you will be comply-
ing with statutory regulations and helping to protect the
environment.
• Batteries must be disposed of in accordance with local
and national regulations.
Correct use
• Use
Use
IC
(
I
mmersion
C
irculator) and
HBC
(
H
eating
B
ath
C
irculator)
- For heating and circulating fluids
Intended Use: Tabletop Device
• Range of use (indoor use only)
- Laboratories
- Schools
- Pharmacies
- Universities
• Wireless remote control
Before using the wireless link between the
Wi
reless
Co
ntroller (
WiCo
) and the laboratory device, first check
whether your region is included in the radio communi-
cation approval for the device. If it is not, remote control
can also be performed using a USB cable.
This device is suitable for use in all areas except:
- Residential areas
- Areas that are connected directly to a low-voltage supply
network that also supplies residential areas.
The safety of the user cannot be guaranteed:
- If the device is operated with accessories that are not
supplied or recommended by the
IKA
®.
- If the device is operated improperly or in contrary to the
IKA
®
specifications.
- If the device or the printed circuit board are modified by
third parties.
33
Adapter
England
Adapter
Australia
Adapter
Europe, Switzerland
Fig. 7
Preparations
• Setting up
- Place the device on an even, stable, clean, nonslip, dry
and fireproof surface.
- Keep at least 20 cm of open space at the front and
rear side.
- When a plastic bath is used, please ensure that the heater
does not contact the bath.
- The place for installation should be large enough and
provide sufficient air ventilation to ensure the room
does not warm up excessively because of the heat
from device radiates to the environment.
- Do not set up the device in the immediate vicinity of
heat sources and do not expose to sun light.
• Connecting the tubings
- Unscrew the union nuts and stoppers using a wrench
from the pump connection
IN
(
8
) and
OUT
(
9
)
.
- Connect the hoses for circulating the external system to
the pump connectors
M 16 x 1
for
IN
and
OUT
directly
or with the olives.
- Screw the hose olive to the pump connection
IN
and
OUT
with union nuts. Slide the hoses (NW 12) onto the
olives. The hoses must be secured with suitable clamps .
Unpacking
• Unpacking
- Please unpack the device carefully
- In the case of any damage a detailed report must be
sent immediately (post, rail or forwarder).
Transport safety
- Remove the transport protection
under the
buoyage
(
4
). For
HBC
device,
you need to open the lid
(
16
) and remove the protection.
• Delivery scope
IC control, HBC control, HBC 10 control:
-
IC control
Immersion Circulator or
HBC 5 control
or
HBC 10 control
Heating Bath Circulator
with the
Wi
reless
Co
ntroller (
WiCo
) according to the order
- Mains cable
H 12
- Hose olive NW 12 (2 pieces) see
Fig. 5
- Screwdriver (use for safety circuit)
see
Fig. 6
-
WiCo
holder
WH10
-
OS 1.0
power supply
(for
WiCo
)
see
Fig. 7
- USB cable Micro A – Micro B 2.0
- USB cabel A – Micro B 2.0
- Operating instructions
- A warranty card.
Additional for HBC 5 control and HBC 10 control:
- Temperature sensor Pt 100.30.
Fig. 6
Fig. 5
CAUTION
Adapter
USA, China
Stopper
Union nut
Fig. 8
34
control
Fig. 11
Note:
Pay attention to the fluid
level information on the display:
—
Low level
—
High level
(see "
Fluid level
" in section "
Working with Wireless
Controller (WiCo)
").
Drain valve
Drain port
- To
drain the fluid from the bath, connect a hose to the drain
port and turn the drain valve in counter clockwise direction
with a straight screwdriver.
•
Fluids
IKA
®
Designation
Operating temperature range
(
°C
)
Safety temperature
(
°C
)
Flash point
(
°C
)
EG19_N10.100 (H
2
0 + Glycole)
- 10 ... 100
100
125
EG34_N20.100 (H
2
0 + Glycole)
- 20 ... 100
100
125
EG40_N25.100 (H
2
0 + Glycole)
- 25 ... 100
100
125
EG45_N30.100 (H
2
0 + Glycole)
- 30 ... 100
100
125
SI_P20.275 (Silcone Oil)
20 ... 275
275
300
SI_N30.145 (Silicone Oil)
- 30 ... 145
145
170
SY_N10.100 (Synthetic Oil)
- 10 ... 100
100
125
H
2
O (Water*)
5 ... 95
95
—
Customized 1
Customized 2
WARNING
Fig. 10
Note:
Please note the permissible temperature range of
hoses. For hot fluids we recommend the
IKA
®
LT 5.20
hoses. When the external system is not necessary, please
seal the pump connectors
IN
and
OUT
with the existing
union nuts and stoppers.
• Filling and draining
- Before filling the fluid into the bath, open the front
cover as indicated in following figure.
- Check and make sure that the drain valve is closed (the
stop position in clockwise direction, see
Fig. 11
).
Note:
Please note information in chapter “
Commis-
sioning
”.
- Connect the mains plug and turn on the device with
mains switch (
2
).
- The low level icon ( ) appears on the display of the
Wi
reless
Co
ntroller (
WiCo
).
Hose olive
Union nut
Fig. 9
- Open the lid (
16
) and fill fluid to the bath.
Stop position
Fig. 12
35
• Cooling coil
When the set temperature close to the ambient temperature, the cooling coil should be used for counter-cooling due
to the self-heating.
Connect the water supply and return line hoses to the cooling coil connectors (see
Fig. 2
).
For bath temperatures > 95 °C do not use the cooling coil with water.
For bath temperatures > 60 °C make sure that the flow rate through the cooling coil is high enough, to avoid exces-
sive calcification.
•
Charging the Battery Pack RB 1 (rechargeable battery)
The battery pack of the
WiCo
can be charged by any of the following means:
- On the
station
- Via a
USB cable
at the PC or
station
- Via an
OS 1.0
power supply unit
.
1
•
Changing battery to WiCo
Please comply with the relevant safety instructions in the "Safety instructions" section for
the RB 1 battery pack!
DANGER
Fig. 13
•
WiCo – holder WH 10
WiCo
– holder
WH 10
WiCo
–
holder
WH 10
Fig. 14
WiCo
–
holder
WH 10
H 44
Boss head clamp
H 38
Holding rod
*
Note:
Tap water may be unsuitable for operation because the calcium carbonate content may cause calcification.
High purity water (from icon exchangers) and distilled or bi-distilled water are unsuitable for operation due to corrosive
properties of these media. High purity water and distillates are suitable as a medium after adding 0,1 g soda (Na
2
CO
3
,
sodium carbonate) per liter of water.
36
J
K
L
M
N
O
P
R
S
•
Wireless Controller (WiCo)
Fig. 16
Operator panel and display
•
Station (IC station/HBC station)
A
B
D
E
F
C
G
Item Designation
Function
A
ON/OFF button:
Switch on/off the
station.
B
Adjustable safety circuit:
Adjust the safety temperature limit with delivered screwdriver.
C
"safe STOP" button:
Safe stop the working of the circulator in emergency.
D
LED bar:
Display different status of the circulator with different color.
E Bluetooth
®
searching button:
Search the
Wi
reless
Co
ntroller (
WiCo
) when the Bluetooth
®
is active.
F Bluetooth
®
LED:
Bluetooth
®
indicator.
G Contacts:
Communicate and charge the
WiCo.
Fig. 15
Item Designation
Function
J
Rotating/pressing knob:
Navigation, selecting and changing the settings in the menu
Set the pump speed value
Start/Stop
the
pump
function
K
Rotating/pressing knob:
Set the temperature value
Start/Stop
the
heating
function
L
ON/OFF button:
Switch
the
WiCo
on and off
M
"Menu" button:
Press it once: main menu is displayed
Press it a second time: back to the working screen
N
"Back" button:
Return to the previous menu level
O
Key button:
Lock/Unlock the knobs and keys
P
"int/ext" button:
Switch between the internal and external temperature display and control
R
"Timer/Pump" button:
Switch between the timer and pump display
S
Graph button:
Display time/temperature graph
37
Commissioning
Check whether the voltage given on the type plate cor-
responds to the available mains voltage.
The socket used must be earthed
(fitted with earth contact).
If these conditions have been met, the machine is ready
for operation when the mains plug is plugged in.
If these conditions are not met, safe operation is not guar-
anteed and the machine could be damaged.
Observe the ambient conditions (temperature, humidity,
etc.) listed under “
Technical Data
”.
The battery in the
Wi
reless
Co
ntroller (
WiCo
) must be
charged at the
station
before the first use of the device.
Mounting the Wireless Controller to the station
Put the
WiCo
into the holder at the
station
while pressing
the release button.
After several seconds, screen display the information of
WiCo
.
IKA
®
Circulator
IC/HBC Control
Version 1.1.028
Then the working screen in standby status appears and
the device is ready for operation.
Information
Internal Max:
95 °C
Internal Min:
20 °C
External Max:
95 °C
External Min:
20 °C
Fluid H
2
O (Water)
A
0.00
int °C
ext °C
int
0.00
1000
set °C
Pump rpm
Safe Temp °C
Change the temperature setting with left knob (
K
).
Change the pump speed setting with the right knob (
J
).
In standby status, press the left knob (
K
). The device starts
heating function and the pump begins to run.
In work status, press the right knob (
J
) to stop operation
of the pump. The heating function and the pump stops.
Note:
In standby status,
press the right knob (
J
) to start
the pump function, the heating function will not be acti-
vated.
In working status, press the left knob (
K
) to stop the heat-
ing function, the pump keep running.
When the
WiCo
is switched on without being connected
to the
station
, the green LED bar (
D
) and the green Blue-
tooth
®
LED (
F
) on circulator
lights up.
The controls of the
WiCo
allow locked by pressing the key
button (
O
), so no accidental changes during operation are
possible (key symbol appears in the display) .
By pressing the key button (
O
) again, the controls are re-
leased (key symbol disappears from the display).
Fig. 18
Fig. 19
Fig. 20
If the
WiCo
should be permanently attached to the
station
,
we strictly recommend to fasten the unlocking button with
the integrated screw (turn counter clock wise).
After switch on the mains switch (
2
) at the rear side of
the
station
, the screen of the
WiCo
displays the device
designation and the software version after a beep.
Fig. 17
38
Useful information
The
station
is controlled via a
Wi
reless
Co
ntroller (
WiCo
).
If the
WiCo
is mounted on the
station
, data is exchanged
between the
station
and
WiCo
via the contacts (
G
). The
screen of the
WiCo
displays the home icon .
The
WiCo
is equipped with a USB socket (Universal Serial
Bus) with which the
WiCo
can be connected with
station
,
the USB icon
appears on the screen.
If the
WiCo
is not connected with the
station
via a USB
cable, the data exchange between the
station
and the
WiCo
via Bluetooth
®
. In this case, the Bluetooth
®
icon
is displayed .
Depending on the structure of the building, the
Wi
reless
Co
ntroller can be operated at a distance up to 150 m from
the
station
, using the Bluetooth
®
connection.
The
WiCo
could be either installed on the
station
or put
on a safe place where is accessed easily by the user during
operation.
If the
WiCo
is mounted on the
station
, the battery is
charged through the contacts (
G
).
The battery could also be charged via the USB socket on
the
Wi
reless
Co
ntroller (See “
Charging the Battery
Pack RB 1 (rechargeable battery)
“ in “
Preparations
“
section).
Setting the safety temperature
Adjust the safety temperature with screwdriver included
with the device.
The safety temperature setting will appear on the display.
Factory setting: maximum value
Adjustment range: 0
–
260 °C
Note:
The safe temperature
limit must always be set to at
least 25 ºC lower than the flash
point of the fluid used.
DANGER
In an emergency, the device func-
tions can be turned off by pressing
the "
safe STOP
" button (
C
) at the
front of the
station
. The LED bar (
D
) changed from green
color into red color.
A message appears in the display indicates that the
station
was forced off. To restart, press the "
ON/OFF
" (
A
) or the
mains switch (
2
) off and on.
CAUTION
If the Bluetooth
®
function of the
WiCo
is activated, the
Bluetooth
®
icon appears on the screen and the user can
search the
WiCo
by pressing the searching key (
E
). Then,
a beep is heard.
HBC 5
Fig. 21
39
Working with Wireless Controller (WiCo)
• Working screen at the time of delivery:
The start and information screen (see section "
Commis-
sioning
") appears for a few seconds after the
WiCo
is
switched on. After this, the following working screen ap-
pears automatically in the display.
A
0.00
int °C
ext °C
int
0.00
1000
set °C
Pump rpm
Safe Temp °C
• Explanation of symbols on the working screen:
The symbols displayed change depending on the status
and settings of the
WiCo
and the
station
. The screen
below shows the most significant symbols on the work-
ing screen.
A
200.00
int °C
ext °C
int
250.00
1000
set °C
Pump rpm
Safe Temp °C
PC
200.00
260
Bluetooth
®
:
This symbol means the
station
and the
WiCo
are com-
municating via Bluetooth
®
.
The symbol no longer appears if no Bluetooth
®
commu-
nication is being performed.
Key:
This symbol means that the function of the keys and the
rotary knobs for controlling the
WiCo
are disabled.
The symbol no longer appears if the functions are en-
abled once again by pressing the key button a second
time.
Temperature Sensor:
This symbol appears when the external temperature
sensor is connected.
A Operating Mode:
This symbol indicates the operating mode currently se-
lected (A, B, C).
USB:
This symbol means the
WiCo
is communicating or the
battery is charged via a USB cable. The symbol no longer
appears if no USB cable is being used for communicat-
ing with the
station
.
Home:
This symbol means that the
WiCo
is connected to the
station
and is communicating with the
station
via the
contacts
.
The symbol no longer appears if the
WiCo
is removed
from the
station
.
Battery pack:
This symbol indicates the charging status of the
RB 1
battery pack
within the
WiCo
.
The charging symbol appears if the
WiCo
- Is connected to a PC via a USB cable
- Is connected to a Circulation
station
via a USB cable
- Is connected to the power supply unit
OS 1.0
via a
USB cable
- Is connected to the
station
via the charger contacts.
Heating
This symbol indicates that the heating function is active.
indicate active heating process.
Fluid level
This symbol indicates fluid level.
The symbol
means the fluid is above the maximum
fluid level. Excess fluid should be drained out.
The symbol
means the fluid is below the minimum
fluid level. Please add fluid.
Rotation:
This symbol indicates that the pump is activated.
Warning:
This symbol indicates that warning is active.
PC
PC Control:
This symbol means that either the
station
or the
WiCo
is connected to a computer and is being controlled from
the computer.
PR
Program Control:
This symbol indicates that the
WiCo
is controlled by a
program (see "
PROGRAMS
").
Note:
The wireless symbol appears only when the
station
is switched on.
Fig. 22
Fig. 23
40
• Menu navigation and structure:
Menu navigation
Press the "
Menu
" key (
M
).
Select the menu by turning the right rotating/pressing knob (
J
) to the right
or left.
Open the menu item by pressing the right rotating/pressing knob (
J
).
Turn the rotating/pressing knob (
J
) to select the desired menu option and edit
the values or settings.
Press the rotating/pressing knob (
J
) to get into sub menu items to active/inac-
tive to switch settings or to confirm settings ("
OK
").
Press the "
Back
" button (
N
) to a setting or cancel to return to the previous
menu.
Press the "
Menu
" button (
M
) to return directly to the working screen.
Control elements for
menu navigation
J
M
N
Note:
If you press the “
Menu
“ key (
M
), the system skips directly back to the working screen.
If you press the “
Back
“ key (
N
), the system skips back to the previous screen.
Menu
Menu navigation:
Press the “
Menu
“ key (
M
) and rotate rotating/pressing knob (
J
)
Press the ”
Back
” key (
N
) or the ”
Menu
” key (
M
)
A
0.00
int °C
ext °C
int
0.00
1000
set °C
Pump rpm
Safe Temp °C
TEMPERING
Heating
Control
Limits
Temperature Sensor
> Heating
Control
Control Mode
Control Parameters
Fluids
> Heating > Control
Control Mode
Internal (int)
External (ext)
Menu
Back
Back
Back
Back
MENU
Fig. 24
Fig. 25
Note:
When the tempering or pump functions are active, the menu is locked. On the display, the active menu option is
highlighted in yellow. The active status of a menu item is marked with a check (√).
