Eaton Powerware BladeUPS none: Chapter 2 Installation

Chapter 2 Installation

NOTE If you are installing the UPS and the Extended Battery Module (EBM) together,

follow the installation instructions in the UPS user's guide.

This section explains:

S Equipment inspection

S Extended Battery Module (EBM) setup and installation

Inspecting the Equipment

If any equipment has been damaged during shipment, keep the shipping

cartons and packing materials for the carrier or place of purchase and file

a claim for shipping damage. If you discover damage after acceptance,

file a claim for concealed damage.

To file a claim for shipping damage or concealed damage: 1) File with

the carrier within 15 days of receipt of the equipment; 2) Send a copy of

the damage claim within 15 days to your service representative.

NOTE Check the battery recharge date on the shipping carton label. If the date has expired

and the batteries were never recharged, do not use the UPS. Contact your service

representative.

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®

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INSTALLATION

EBM Setup

The Powerware BladeUPS EBM comes with all hardware required for

installation in a standard EIA or JIS seismic rack-mount configuration

with square and round mounting holes. The rail assemblies adjust to

mount in 48-cm (19-inch) racks with front to rear rail distances from

61 to 76 cm (24 to 30 inches) deep.

Checking the EBM Accessories

Verify that the following items are included with the EBM:

S EBM front cover

S Mounting brackets and fasteners (if not already installed):

- (2) mounting brackets

- (4) 6-32 flat-head screws

S Rails and fasteners:

- (2) sliding rail assemblies (left and right)

- (2) rear hold-down brackets

- (12) hex-head screws

- (4) U-shaped 10-32 clip nuts

S This user's guide

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EATON Powerware

®

BladeUPS

®

EBM User's Guide S 164201650 Rev 2 www.powerware.com

INSTALLATION

Rack Setup for the EBM

CAUTION

The EBM is heavy [77 kg (170 lb)]. A minimum of two people are required to remove the EBM

from its carton.

NOTE Mounting rails are required for each individual cabinet.

To install the EBM rail kit:

1. Loosen the assembly wing nuts on both rail assemblies and adjust

the rail size for the depth of your rack (see Figure 1).

Assembly Wing Nuts

Front

Rail Assembly

Rear

Figure 1. Adjusting the Rail Depth

2. Select the proper holes in the rail for positioning the EBM and other

cabinets in the rack.

Place the first rail for the first EBM at the bottom, using positions 1

and 6 for the front hex-head screws. If you are installing additional

rails, place the next rail 4 holes above the last installed screw (see

Figure 2).

NOTE Verify that the hole patterns on the rails and mounting brackets align with the hole

pattern on the rack.

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®

BladeUPS

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EBM User's Guide S 164201650 Rev 2 www.powerware.com

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INSTALLATION

Position 15

Second Rail

Position 10

Position 6

First Rail

Position 1

Figure 2. Front Rail Screw Positions for the EBM

3. Secure the rail to the front of the rack with two hex-head screws

(see Figure 3).

Front Rail Hex-Head Screws

Figure 3. Securing the Front Rail

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®

BladeUPS

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EBM User's Guide S 164201650 Rev 2 www.powerware.com

INSTALLATION

4. Using two clip nuts and two hex-head screws, attach the rail to the

rear of the rack (see Figure 4 and Figure 5).

The bottom rail uses positions 2 and 4 for the rear hex-head

screws. If you are installing additional rails, place the next rail

7 holes above the last installed screw.

Position 13

Second Rail

Position 11

Position 4

First Rail

Position 2

Figure 4. Rear Rail Screw Positions for the EBM

Clip Nuts

Figure 5. Securing the Rear Rail

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17

INSTALLATION

5. Repeat Steps 3 and 4 for the other rail.

6. Tighten the assembly wing nuts on both rail assemblies.

CAUTION

The EBM is heavy [77 kg (170 lb)]. A minimum of two people are required to move the EBM.

7. Place the EBM on a flat, stable surface with the front of the EBM

facing toward you.

8. If the mounting brackets are not already installed, align the two

mounting brackets with the screw holes on the side of the EBM

and secure with the supplied 6-32 flat-head screws (see Figure 6).

9. Attach the EBM front cover:

Align the pins on the rear of the front cover with the openings in the

EBM. Push the cover firmly into place. See Figure 6.

6-32 Flat-Head

Screws

Mounting

Bracket

Figure 6. Installing the EBM Mounting Brackets

10. Slide the EBM into the rack.

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®

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EBM User's Guide S 164201650 Rev 2 www.powerware.com

INSTALLATION

11. Secure the front of the EBM to the rack using two hex-head screws

in each mounting bracket as shown in Figure 7.

Hex-Head

Screws

Figure 7. Securing the EBM Mounting Brackets

12. Attach the rear hold-down brackets to the rail and slide the brackets

into the slots on the EBM rear panel (see Figure 8).

Rear Hold-Down

Bracket

Figure 8. Securing the Back of the EBM

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INSTALLATION

13. Verify that the brackets are seated firmly, then tighten the wing

nuts on the rear hold-down brackets. The EBM is now secured in

the rack.

14. If installing additional EBMs, repeat Steps 7 through 13 for each

cabinet.

15. Continue to the following section “EBM Installation.”

EBM Installation

CAUTION

A small amount of arcing may occur when connecting an EBM to the UPS. This is normal and

will not harm personnel. Insert the EBM cable into the UPS battery connector quickly and

firmly.

To install the EBM(s) for a UPS:

1. Verify that all battery circuit breakers are in the OFF (O) position

(see Figure 9).

2. Plug the EBM cable(s) into the battery connector(s) as shown in

Figure 9. Up to four EBMs may be connected to the UPS.

NOTE The batteries charge to 80% capacity in less than 5 hours. However, it is

recommended that the batteries charge for 48 hours after installation or long-term storage.

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EATON Powerware

®

BladeUPS

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EBM User's Guide S 164201650 Rev 2 www.powerware.com

INSTALLATION

Battery

Breaker

UPS Battery

Connector

EBM Cable

Battery

Breakers

EBM Battery

Connectors

Figure 9. Typical EBM Installation

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®

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®

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